Fermilab - Fabrication of WR1150 Waveguide
ID: 367353-RKType: Solicitation
Overview

Buyer

ENERGY, DEPARTMENT OFENERGY, DEPARTMENT OFFERMILAB - DOE CONTRACTORBatavia, IL, 60510, USA

NAICS

Other Electronic Component Manufacturing (334419)

PSC

ANTENNAS, WAVEGUIDES, AND RELATED EQUIPMENT (5985)
Timeline
    Description

    The Department of Energy, through Fermilab, is soliciting proposals for the fabrication of seventy-two (72) WR1150 waveguides, which are critical components used in high-power microwave applications. The selected contractor will be responsible for providing all necessary labor, materials, and supervision to meet specific technical requirements, including operating frequency, power handling, and compliance with quality control standards. This procurement is essential for advancing Fermilab's research capabilities and ensuring the reliability of its experimental setups. Proposals are due by April 21, 2025, and interested parties should direct inquiries to Richard Konan at rkonan@fnal.gov or call 630-840-2835 for further information.

    Point(s) of Contact
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    This document is an amendment to a solicitation (No. 367353-RK) issued by the Fermi National Accelerator Laboratory on March 27, 2025, regarding the fabrication of WR1150 waveguides. The amendment, dated April 15, 2025, outlines essential requirements and answers bidders' questions. Key details include that WR1150 waveguides must be 6 meters in length to avoid installation issues, and flat CPRF flanges are required to accommodate gaskets for handling 5PSI. Proposals may not exceed specified designs, and options for minimizing deflection with gussets are acknowledged. Packaging must ensure no damage during shipment; weather protection is preferred using crating, shrink wrapping, or bagging. Bidders must acknowledge receipt of this amendment prior to the proposal due date of April 21, 2025, through specified methods. The document emphasizes clear communication and adherence to technical specifications, reflecting the structured and regulated nature of federal procurement processes. Overall, this amendment clarifies vital parameters for bidders aiming to comply with the laboratory's operational and technical expectations.
    The WR1150 Waveguide specifications outline critical operational requirements for its use in specific applications. It operates at a frequency range of 650MHz ± 5MHz and can handle up to 70kW continuous-wave power, accommodating full reflection at any phase angle. The component features CPRF WR1150 flanges and has a wall thickness of 0.25 inches. Additionally, it supports internal pressurization up to 5 psig and boasts a RoHS-compliant chemical conversion finish. The total length of the waveguide is 6 meters. This document is part of a request for proposals (RFPs) focused on procurement specifications, ensuring that the products meet required technical standards for governmental or industrial applications.
    The document pertains to the specifications and technical requirements for a waveguide, specifically the WR1150 model, measuring 6 meters in length, prepared for the Fermi National Accelerator Laboratory under the United States Department of Energy. It includes detailed engineering drawings consistent with ASME Y14.5M-2009 standards, focusing on dimensions, surface finish, and manufacturing guidelines. The project falls under the Accelerator Mechanical Support category and is associated with the PIP-II_HPRF_RFDist initiative. Key notes include a directive to break all sharp edges to a maximum of 0.5 mm and a maximum roughness average (Ra) of 3.2 across all surfaces. The document also adheres to a revision control format and includes specific dates for drawing, checking, and approval, ensuring a structured approach to documentation. This initiative aligns with government objectives for advancing accelerator technologies, highlighting a commitment to precision engineering in support of scientific research.
    The Fermi Forward Discovery Group, LLC outlines the General Terms and Conditions for Supplies as part of a Subcontract servicing the Fermi National Accelerator Laboratory under the U.S. Department of Energy. It details essential clauses including definitions, payment terms, inspection rights, licenses, indemnification, termination rights, and insurances. The document emphasizes that the Subcontractor acts as an independent party, with obligations for maintaining licenses and reporting issues to FFDG. The terms also stipulate that changes to the Subcontract can only be made through a formal change order, with clearly defined procedures for price adjustments following changes. Additionally, it addresses responsibilities for environmental, health, and safety compliance. Applicable federal regulations and laws concerning labor, safety, and environmental performance are incorporated, asserting standards the Subcontractor must adhere to. It underscores the importance of transparency and accountability in interactions with government entities, specifically in regard to the acquisition of materials and use of government property. These provisions ensure both parties fulfill their obligations while protecting the interest of the government and promoting compliance with regulatory frameworks.
    The document outlines the Small Business Subcontracting Plan requirements for contractors working with federal agencies, particularly focused on ensuring equitable opportunities for small businesses, including veteran-owned, service-disabled veteran-owned, HUBZone, small disadvantaged, and women-owned businesses in sub-subcontracting. It defines key terms such as "Commercial item," "Commercial plan," and "Sub-subcontract," and outlines the responsibilities of subcontractors in creating viable plans to meet specified goals for sub-subcontracting with these designated groups. Subcontractors must submit and negotiate a plan detailing expected dollar amounts and types of sub-subcontracts to various business categories. The plan requires ongoing compliance reporting through the Electronic Subcontracting Reporting System (eSRS), including the submission of Individual Subcontract Reports (ISRs) and Summary Subcontract Reports (SSRs). Additionally, subcontractors must maintain meticulous records of their efforts to include small businesses, conduct outreach, and evaluate performance against their goals. As such, this plan is part of the federal government's broader strategy to promote small business participation in government contracts and support economic growth in disadvantaged communities.
    The Subcontractor Annual Representations & Certifications (SARC) form from Fermi Research Alliance, LLC outlines the requirements for subcontractors to provide essential business information and certifications necessary for compliance with federal contracting regulations. This document includes sections on ownership structure, business classification (large, small, or foreign), executive compensation disclosure, accounting system status, and responsibilities related to equal opportunity and affirmative action programs. It mandates that subcontractors must maintain compliance with U.S. export/import laws, report any changes in their status to FRA, and protect the confidentiality of FRA's information. Additionally, small businesses are prompted to identify any applicable diversity classifications. The form requires a certified signature to confirm accuracy and understanding of contractual obligations. This framework serves as a crucial tool in ensuring proper vetting and accountability in transactions involving government contracts and grants, thereby reinforcing governance standards essential for federally funded projects.
    The Proposal Certifications document (PUR-466) provides a framework for offerors submitting bids to the Fermi Research Alliance, LLC, specifically regarding compliance and certification requirements for federal contracts. It outlines critical certifications based on financial thresholds: all proposals over $10,000 require export compliance information, while proposals over $150,000 necessitate additional certifications related to price determination and lobbying activities. Further, proposals exceeding $500,000 must address trafficking in persons compliance and plan implementation. The document emphasizes adherence to the Buy American Act for construction materials, stipulating domestic preferences unless exceptions are justified. Offerors must certify their understanding of rights related to data and patents, clarifying the government's access to technical data under awarded contracts. Additional certifications cover issues related to responsibility matters, such as debarment status and prior contract terminations, ensuring ethical compliance in federal transactions. Overall, this document serves to standardize certification processes, safeguarding integrity in the awarding of government contracts. The structured checklist format enhances clarity and compliance, streamlining the procurement process for federal grants and requests for proposals.
    The document outlines the terms of a subcontract for the Proton Improvement Plan II (PIP-II) between Fermi Forward Discovery Group, LLC and a designated vendor. It specifies that the subcontract is issued under a prime contract with the U.S. Department of Energy for research purposes at the Fermi National Accelerator Laboratory. Key points include the identification of the parties involved, the purpose of the subcontract, the period of performance, pricing structures, including milestone payments, and requirements for inspection and acceptance. It details administrative procedures, such as invoice submission and reporting duties, along with guidelines for handling U.S. government property, liability limits, and insurance terms. The document is structured into multiple sections, each addressing specific aspects such as general conditions, pricing, work descriptions, and clauses relevant to the subcontract. The overarching goal is to ensure clarity and compliance with federal regulations while establishing clear expectations for both contracting parties regarding the execution of work.
    The document pertains to the specifications for a WR1150 waveguide, measuring 6 meters in length, produced for the Fermi National Accelerator Laboratory under the United States Department of Energy. It outlines specific manufacturing requirements, including strict tolerances, surface finish standards, and compliance with ASME Y14.5M-2009 dimensional standards. The drawing emphasizes the importance of breaking all sharp edges and specifies maximum roughness for machined surfaces. Additionally, it notes the project's affiliation with the PIP-II_HPRF_RFDist initiative, categorizing the waveguide as part of accelerator mechanical support systems. The document was created and approved on predefined dates, indicating its role in a larger engineering and procurement process. This technical drawing is essential for suppliers responding to government RFPs related to advanced accelerator components, ensuring compliance with exacting engineering standards and project requirements.
    This Request for Proposal (RFP) from the Fermi Forward Discovery Group, LLC (FFDG) invites submissions for the fabrication of seventy-two (72) WR1150 waveguides. The RFP outlines detailed submission requirements, including a technical proposal and a business management and price proposal, evaluated on technical merit, delivery capabilities, management controls, and relevant past projects. The NAICS code for this procurement is 334419, indicating it is unrestricted with no small business set-aside. Offerors must submit proposals by April 21, 2025, and ensure compliance with strict delivery and quality requirements. The waveguides must meet specifications that include operational frequency, power handling, and construction materials, with a firm fixed price required. FFDG reserves the right to amend the RFP and make awards without discussions, emphasizing that they will not bear costs related to proposal preparation. Delivery terms stipulate that the completed waveguides must be transported to the specified location at Fermilab, Batavia, IL. Additionally, any proprietary information in proposals must be marked appropriately to restrict disclosure. This RFP encapsulates standard government contracting practices aimed at procuring specialized equipment for research purposes.
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