The University of California, Lawrence Berkeley National Laboratory (LBNL) has issued Request for Proposal (RFP) No. MG-11032025 for the manufacture, assembly, and testing of M1/M3 Flexure Systems and Vacuum Chambers. This RFP, governed by LBNL's Prime Contract with the U.S. Department of Energy, seeks proposals for five flexure systems, two transport yokes, four vacuum chambers, four copper liners, and various subassemblies for the Advanced Light Source Upgrade project. The estimated subcontract term is 68 weeks. Proposals are due by January 12, 2026, 3:00 PM Pacific Time, with a pre-proposal conference on November 21, 2025, and offeror questions due by December 12, 2025. Evaluation criteria prioritize technical factors (Ability to Meet Technical Requirements, Delivery & Schedule, Quality Assurance, Past Performance) over price. Submissions must include a cover letter, technical volume, and business volume with specific enclosures. The acquisition falls under NAICS Code 332999,
The Request for Proposal (RFP) No. MG-11032025 by the University of California, Lawrence Berkeley National Laboratory (LBNL), seeks proposals for the manufacture, assembly, and testing of M1/M3 Flexure Systems and Vacuum Chambers for the Advanced Light Source Upgrade (ALS-U). The procurement includes five flexure systems, two transport yokes, four vacuum chambers, four copper liners, flexure mounting column subassemblies, and vacuum chamber support column subassemblies. The NAICS code is 332999 (All Other Miscellaneous Fabricated Metal Product Manufacturing), with a small business size standard of 750 employees. Proposals are due by December 16, 2025, 3:00 PM Pacific Time, with a pre-proposal conference on November 21, 2025, and offeror questions due by December 2, 2025. The subcontract is expected to last 68 weeks. Evaluation factors include technical requirements, delivery schedule, quality assurance, past performance, and price, with technical factors being significantly more important than price. The RFP also details requirements for export control, Buy American Act compliance, and sustainability.
This document addresses questions from offerors regarding LBNL RFP MG-11032025. LBNL clarifies that datasheets for commercial off-the-shelf (COTS) components (HW-1000-XXXX) have been provided, and equivalent parts are acceptable. LBNL can provide SOLIDWORKS or STEP files for equipment if an offeror using SOLIDWORKS is awarded the subcontract. A STEP file for assembly AL-1445-7483 has been provided to check encoder implantation feasibility. LBNL approves the use of C10200 copper instead of C10100 and DENSIMET alloy (with a minimum density of 17 g/cm³) as an alternative to pure tungsten. It is confirmed that no homing system or limit switches are required for the Roll DoF. For the Pitch DoF, two encoders are a suggestion, not a requirement, with a single absolute encoder being acceptable if it meets specifications. Finally, offerors can provide equivalent COTS leveling feet that meet specific linear adjustment range and resolution requirements.
LBNL Response to Question 02 addresses the testing requirements for the vacuum chamber portion of the assembly, as outlined in LBNL RFP MG-11032025. The document specifies that Section 16 of AL-1220-7841G details these requirements. The necessary tests include weld and knife-edge integrity checks, bake out procedures, RGA scans, outgassing data collection, leak tests, and UHV pressure measurements. This response clarifies the technical specifications and quality control measures expected for the vacuum chamber, which is a critical component within the scope of the RFP.
Lawrence Berkeley National Laboratory (LBNL) responded to a question regarding RFP MG-11032025, specifically whether they maintain a list of approved or preferred vendors for conducting various tests. These tests include weld and knife-edge integrity checks, bake-out, RGA scans, outgassing data, leak tests, and UHV pressure measurements. LBNL explicitly stated that it does not have such a list of approved or preferred vendors for these services.
This document addresses vendor questions regarding the Lawrence Berkeley National Laboratory (LBNL) RFP MG-11032025. LBNL clarifies that vendors are not required to provide a bake-out controller for the heating system; integration of heaters onto the chamber is the extent of the supply. For testing, a variac is an option. Additionally, LBNL provides an Excel version of the AL-1746-4743C – BOM file for improved readability and specifies the auxiliary components in scope, including 19-pin MIL-C feedthroughs and connectors, found in the 'Auxiliary Components - Chamber' and 'Auxiliary Components - Flexure' tabs. These responses aim to resolve ambiguities for vendors participating in the RFP.
This subcontract between the University of California, Lawrence Berkeley National Laboratory (LBNL), and an unnamed subcontractor, details a fixed-price agreement for manufacturing, assembling, and testing various components, including flexure systems, transport yokes, and vacuum chambers, for the Beamlines COSMIC 7.0.1 & MAESTRO 7.0.2 projects. Issued under Prime Contract No. DE-AC02-05CH11231 with the U.S. Government/Department of Energy, the subcontract outlines specific deliverables with LBNL drawing numbers and quantities, but with "TBD" for unit prices, extended amounts, and delivery schedules. Key aspects include payment terms (30 days, or 15 for small businesses), detailed invoicing requirements, and the roles of the University Procurement Representative and Technical Representative in administration and technical direction. The document also specifies University-furnished property (Piezo Actuators and Controllers), shipping requirements (FOB Destination or DPU for foreign subcontractors), and a strong emphasis on environmentally preferable products and services, including a ban on foam packaging and mandates for e-Stewards or R2 certified recyclers for electronic waste. It incorporates numerous technical and administrative documents by reference, highlighting a comprehensive framework for compliance and performance under federal and state regulations.
The Lawrence Berkeley National Laboratory (LBNL) General Provisions outlines the terms and conditions for foreign commercial supply and service subcontracts. This document defines key terms, specifies the scope of work (limited to commercial products/services, excluding construction or research), and details requirements for acceptance, title, risk of loss, packaging, and inspection. It also covers invoicing, payment, quality of materials (prohibiting counterfeit items), warranties, and prohibitions against forced labor. The provisions emphasize compliance with federal, state, and local laws, including DOE directives, and outline procedures for changes, notifications, assignments, and dispute resolution. Key clauses address bankruptcy, excusable delays, termination for convenience or default, indemnification, and work performed on University or Government premises, including environmental, safety, health, and injury reporting. Further sections cover release of information, document precedence, governing law, intellectual property infringement, export controls, and audit requirements for flexibly priced subcontracts. Various FAR and DEAR clauses are incorporated by reference, with specific applicability thresholds for subcontract value, covering areas like whistleblower protection, computer security, combating human trafficking, sustainable products, privacy, and government property, ensuring comprehensive regulatory compliance and ethical conduct for foreign subcontractors.
The Lawrence Berkeley National Laboratory (LBNL) "General Provisions for Commercial Supplies and Services" outlines the terms and conditions for subcontracts with the University of California, acting through LBNL. It covers definitions, subcontract scope (commercial products/services only, no construction or research), acceptance, title, risk of loss, packaging, inspection, invoicing, payment, quality, warranty, and prohibitions against forced labor. The document also addresses compliance with laws and regulations, changes, notifications, assignments, dispute resolution, bankruptcy, excusable delays, termination, and indemnification. Specific clauses detail requirements for work on University/Government premises, worker safety, injury reporting, information release, export control, and audit rights. It incorporates various Federal Acquisition Regulation (FAR) and DOE Acquisition Regulation (DEAR) clauses, with applicability often dependent on subcontract value or specific work conditions, ensuring comprehensive legal and operational compliance for all parties involved.
The "Final Property Certification" form is a crucial document for subcontractors to complete upon finishing a subcontract, ensuring proper accountability for government-furnished and subcontractor-acquired property. This form requires a detailed inventory of all property, including acquisition value, description, model/serial numbers, DOE property numbers, and location. It mandates reporting the current status of all property, specifying if it has been delivered to LBNL (including date, recipient, and shipping documentation) or if any items remain undelivered. Additionally, it tracks property transferred to other subcontracts and lists all fabricated deliverables. The form concludes with certification signatures from both the subcontractor representative and LBNL Property Management, attesting to the accuracy of the provided information. This certification is vital for compliance and property management in federal government contracts.
The document outlines evaluation factors for proposals related to M1/M3 Flexure Systems and Vacuum Chambers, likely for a federal government Request for Proposal (RFP) or grant. It details four key factors: Ability to Meet Technical Requirements, Delivery Schedule, Past Performance, and Quality Assurance. For technical requirements, it references specific sections and IDs within the Statement of Work (SOW) AL-1697-2252 and Technical Specification (TS) AL-1697-2257, indicating mandatory (Must/Shall) and desirable (Should) compliance points. The delivery schedule factor requires a detailed timeline, project management experience for on-time deliveries, and allows for alternative schedules. Past performance necessitates customer contacts, documentation of meeting similar technical requirements, and details on problem resolution. Finally, quality assurance requires a Quality Assurance Program Manual, a completed supplier quality evaluation survey, non-conformance reporting, internal QA documents, and a lower-tier subcontractor management process, if applicable.
The Past Performance Reference Information Form is a crucial document for offerors submitting proposals for government contracts, grants, or RFPs. It standardizes the collection of past performance data, requiring details such as the offeror's name and UEI, client information, contract number and title, and point of contact details. The form also requests financial data like total and annual contract values, and amounts performed to date. A key section is dedicated to complexity, where offerors describe the scope, difficulty, and similarity of past work to the current solicitation, including problems encountered and solutions implemented. This form ensures that relevant past performance information is provided in a consistent format, enabling comprehensive evaluation of an offeror’s capabilities and experience.
This government file, titled "Price Proposal Schedule, Attachment A," details a comprehensive list of M1/M3 Flexure Systems and Vacuum Chambers, likely for scientific or research equipment such as Beamlines COSMIC and MAESTRO. The document specifies various subassemblies, components, and quantities, including different types of flexure assemblies (M1, M3, M211, M221), vacuum tank assemblies, column bellow assemblies, and flexure yokes. It also lists auxiliary components, specific flexure materials (Titanium and Stainless Steel), and an optional 1-year extended warranty. The schedule outlines unit prices, tariff fees/surcharges, extended amounts, and requires a delivery schedule, indicating this is part of a procurement process for specialized scientific instrumentation within a federal government context.
The University of California, Lawrence Berkeley National Laboratory (LBNL) requires Offerors to complete a comprehensive Representations and Certifications form for procurements under Contract No. DE-AC02-05CH11231 with the Department of Energy. This document outlines various compliance requirements, including Offeror information, small business program representations, previous contract compliance, affirmative action, and veterans' employment reporting. It also addresses certifications regarding payments to influence federal transactions, responsibility matters, delinquent tax liability, felony convictions, and information on responsibility matters. Further sections cover tax certifications, Buy American Act compliance, limited rights data and restricted computer software, export control, and representations concerning telecommunications and video surveillance equipment. The form concludes with biobased product and recovered material certification, ensuring Offerors meet federal acquisition regulations and LBNL-specific terms.
The “ALS-U Units Policy and Units Definition” document, released by Lawrence Berkeley National Laboratory, outlines the official unit conventions for the Advanced Light Source Upgrade Project. It mandates the use of the International System of Units (SI) for all project documents, aligning with federal regulations (Public Law 100-418 and America COMPETES Act). The document details SI base and derived units, acceptable non-SI units, and fundamental physical constants based on CODATA 2014. It establishes strict writing conventions for unit symbols and names, covering typeface, plurals, punctuation, multiplication, division, and numerical association. A key exception is the standardization of imperial units for anchoring hardware and associated tools in seismic anchoring applications, due to cost, efficiency, and safety considerations. Any deviations from this policy require approval from the Technical Review Board (TRB).
The ALS-U Supplier Quality Evaluation Survey (AL-1208-0209 Rev. C) outlines Lawrence Berkeley National Laboratory's (LBNL) requirements for assessing supplier Quality Assurance (QA) processes. This document, released March 25, 2024, is crucial for federal government RFPs related to the Advanced Light Source Upgrade Project. It collects detailed information on a supplier's company profile, certifications (e.g., ISO 9000, Mil-Specs), Quality Management System (QMS) administration, QA/QC for purchased items (including MRP/ERP system usage and COC tracking), and overall process QA and control. Suppliers must provide documentation on their QA programs, audit frequencies, change control processes, and procedures for handling non-conforming materials. The survey also covers production QA, calibration and maintenance records, and, optionally, design capabilities for build-to-specification subcontracts. This comprehensive evaluation ensures suppliers comply with LBNL's stringent quality standards.
This document outlines Ultra High Vacuum (UHV) compatibility requirements for manufacturing, cleaning, qualification, and packaging of vacuum chambers and components for the Advanced Light Source Upgrade (ALS-U) project at Lawrence Berkeley National Laboratory (LBNL). It details specifications for environmental conditions, acceptable materials (e.g., stainless steels, aluminum, copper), part fabrication processes including machining and surface finishes, and strict cleaning procedures for ferrous, aluminum, copper, and nonferrous parts. The document also covers part joining methods like welding and brazing, component inspection, final assembly in clean areas, and comprehensive bakeout and quality assurance protocols including Residual Gas Analysis (RGA) and leak testing. Finally, it specifies requirements for HPN2 backfill and shipping to ensure cleanliness and prevent damage. This serves as a critical guide for vendors responding to LBNL's UHV production needs.
This government file is a technical drawing, AL-1413-4904 Rev C, for a "FLEXURE SHEAR PLATE" from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL), developed for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project. The drawing specifies a Titanium_6AL-6V-2SN material, with an estimated mass of 1.087 KG. It includes detailed dimensions in millimeters, tolerances, and surface treatment requirements, emphasizing precision manufacturing. Key notes address applicable standards like ASME Y14.5M-2009, surface finish, burr removal, and permanent part marking. The document also stipulates that manufacturing must comply with LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. It highlights LBNL's intellectual property rights and confidentiality, indicating its use for a federal government research and development project.
This government file, Drawing No. AL-1418-3364, Revision F, details the design and manufacturing specifications for an M1 Pitch/Roll Flexure - Middle Flange Mounting, part of the Advanced Light Source (ALS-U) Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The document, comprising four sheets, outlines the property rights of LBNL, release and checking information, and authorship by Robin Armstrong. Key specifications include an estimated mass of 12.097 kg, dimensions in millimeters (SI units), and material as TI 6AL-6V-2SN forged per AMS 6935, STA condition, with improved yield strength of at least 1150 MPa. Manufacturing requirements adhere to ASME Y14.5M-2009, ASME Y14.38, ASME Y14.36M, and ANSI/AWS A2.4 standards. The document provides detailed technical drawings, tolerances, surface finish requirements, and notes on burr removal and edge breaking. It also specifies marking instructions and compliance with LBL document AL-1220-7841 for UHV chamber and component production. The drawings include various views, sections, and details for pitch and roll hard stop features, pitch support webs, pitch webs, and roll webs, along with specific dimensions for dowel pins and threaded holes.
The document details the "COLUMN BELLOW ASSY" (AL-1418-3702), a component for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). This technical drawing specifies the assembly's components, materials, and manufacturing requirements. Key items include an Optic Column (SSTL_304), Vee Block (TUNGSTEN CARBIDE), Bellows (MULTI), and various screws, nuts, and studs (SSTL, SSTL_316). The estimated mass is 5.797 KG, with dimensions in millimeters and SI units, adhering to ASME Y14.5M-2009 and other relevant standards. Notes emphasize material and production requirements, including UHV Chamber and Components Production Requirements (AL-1220-7841). The drawing is LBNL's intellectual property and was released on March 5, 2025.
This document is a technical drawing, AL-1418-3706 Revision A, for a modified VEE BLOCK, VB-75-SM, produced by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing details the design specifications, materials (Tungsten Carbide), dimensions (in millimeters with U.S. customary conversions), weight (.092 KG), and surface treatment (NA) of the component. Key specifications include tolerances, machining requirements, and the removal of burrs and sharp edges. The document emphasizes LBNL's intellectual property rights and confidentiality. It also references applicable standards such as ASME Y14.5M-2009 for dimensioning and tolerancing, and LBL document AL-1220-7841 for UHV Chamber and components production requirements. The drawing was officially released on February 3rd, 2023, and is part of the Advanced Light Source project, specifically for ALS-U - Insertion Device Beamlines.
The document details the specifications for manufacturing a modified CANOE SPHERE, CS-1125-CPM, designated AL-1418-3708, for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). This drawing is LBNL intellectual property, subject to strict reproduction and disclosure controls. The item, with an estimated mass of 0.128 kg, is to be made from Tungsten Carbide. Key specifications include dimensions in millimeters, SI units, and converted US customary units, with tight tolerances for various features. Manufacturing must adhere to ASME Y14.5M-2009, ASME Y14.38, ASME Y14.36M, and ANSI/AWS A2.4 standards, as well as LBNL document AL-1220-7841 for UHV chamber requirements. All machined surfaces require a 1.6 finish, and burrs must be removed with specific edge breaks. The part needs to be bagged and tagged with drawing number, revision, manufacturer CAGE code, and serial number per EG-1002-1955 and SAE AS478-35D.
This document is a technical drawing, AL-1418-3805 Revision C, from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for an "OPTIC COLUMN, GRANITE STAND, ALS-U" as part of the Advanced Light Source (ALS-U) Insertion Device Beamlines project. The drawing specifies manufacturing requirements for a component with an estimated mass of 5.102 KG, made from SSTL_304 material. Key details include dimensions in millimeters and SI units, with U.S. customary units in brackets. It mandates adherence to standards such as ASME Y14.5M-2009 for dimensioning and tolerancing. Specific instructions detail surface finishes (1.6 finish for machined surfaces), burr removal, edge breaking, and permanent marking with the drawing number, revision, and part serial number. Manufacturing must comply with LBNL document AL-1220-7841, "UHV CHAMBER AND COMPONENTS PRODUCTION REQUIREMENTS." The document also includes detailed technical specifications for various features, including threaded holes and a knife edge compatible with a DN63CF (Conflat) flange.
This document is a technical drawing, AL-1422-3680 Rev B, for a “BARREL NUT SUBASSEMBLY” associated with the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing details three components: a capture nut, a barrel nut, and indium foil, all made from INVAR_36 or INDIUM_PURE. Key specifications include dimensions in millimeters, SI units, and tolerances. Manufacturing requirements emphasize adherence to ASME standards, UHV chamber production requirements (AL-1220-7841), and specific bagging and tagging procedures per EG-1002-1955 and SAE AS478-35D. The document, released on January 4, 2023, is the property of LBNL, with intellectual property rights maintained, and is intended for confidential use. This drawing likely serves as a critical component of a larger federal procurement or grant project, detailing the precise specifications for parts to be manufactured or acquired.
The document is a technical drawing for a "CAPTURE NUT" part, identified as AL-1422-6437, released by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). It details manufacturing specifications, including dimensions in millimeters (SI units), material (INVAR_36), weight (0.004 KG), and surface treatment (NA). The drawing specifies tolerances, thread classes (G or H), and requirements for breaking edges (0.5 max) and removing burrs. Additional notes outline applicable standards like ASME Y14.5M-2009 for dimensioning and tolerancing, surface finish requirements (1.6 [63] per ASME Y14.36M), and instructions for laser marking with drawing number, revision, and serial number. The part must also be bagged and tagged according to EG-1002-1955 and SAE AS478-35D, and manufactured per LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. The document is LBNL's intellectual property, with a release date of January 4, 2023.
This document is a technical drawing, AL-1423-8073, for a "PITCH ACTUATOR FLEXURE" component, developed by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project. The drawing provides detailed specifications, dimensions in millimeters (with U.S. customary units in brackets), and material (TITANIUM_6AL-6V-2SN). Key notes include adherence to ASME standards (Y14.5M-2009, Y14.38, Y14.36M), surface finish requirements, burr removal, and permanent marking instructions. The component is designed for "SLIP FIT" and "REAM FOR PRESS FIT" with specific actuator runner pins, indicating its role in a precision mechanism. The document emphasizes LBNL's intellectual property rights and confidentiality. Released on January 12th, 2023, it serves as a critical engineering document for manufacturing and assembly within a federal research context.
This government file, Drawing Number AL-1423-9442 Revision D, details the "Pitch Actuator Subassembly" for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The document outlines the assembly's components, materials, and specific manufacturing requirements. Key details include an estimated mass of 1.473 KG, precise tolerances for dimensions and angles, and surface finish specifications. It also specifies the use of gold-plated hardware for all screws and washers per ASTM B488-18 and adherence to LBNL document AL-1220-7841 for UHV chamber and component production. The drawing lists 15 distinct items, including linear actuators, flexures, brackets, heaters, washers, screws, pins, and temperature sensors, with their respective quantities, descriptions, materials, and manufacturer details. The document emphasizes LBNL's intellectual property rights and confidentiality. Released on May 9, 2025, it is a critical technical drawing for the fabrication and assembly of a specialized component within a federal government research project.
This document is a technical drawing for a "Pitch Actuator Bracket" developed by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing, identified as AL-1423-9490 Rev B, provides detailed specifications for manufacturing the component, including dimensions in millimeters, material (TITANIUM_6AL-6V-2SN), and surface treatment (NA). Key notes outline applicable standards such as ASME Y14.5M-2009 for dimensioning and tolerancing, and specify requirements for surface finish, burr removal, and permanent part marking. The document also highlights LBNL's intellectual property rights and confidentiality clauses. This drawing is likely part of an RFP or grant for specialized component fabrication, emphasizing precision, material quality, and adherence to rigorous engineering standards for the Advanced Light Source project.
This government file details the specifications for a "Roll Actuator Bracket" (DWG. NO. AL-1424-4653, Rev B), a component for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing outlines precise dimensions in millimeters, material (TITANIUM_6AL-6V-2SN), estimated mass (.173 KG), and manufacturing requirements. Key specifications include tight tolerances, surface finish (1.6 [63] per ASME Y14.36M), deburring, and specific marking instructions. The document emphasizes adherence to LBNL's intellectual property rights and confidentiality. It also references applicable standards such as ASME Y14.5M-2009 for dimensioning and tolerancing, and LBL document AL-1220-7841 for UHV chamber and component production, indicating a high-precision, controlled manufacturing process for this specialized part.
The document, AL-1424-5771 REV B, is a drawing for a “BARREL NUT” component, developed by the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project. Released on January 4, 2023, the drawing specifies design, material (INVAR_36), and manufacturing requirements. Key specifications include dimensions in millimeters, SI units, and specific tolerances for linear and angular measurements. The document details surface texture requirements (3.2um or better), thread class (G or H), and instructs on removing burrs and breaking edges. It emphasizes compliance with LBNL's intellectual property rights and mandates adherence to various ASME standards (Y14.5M-2009, Y14.38, Y14.36M) and ANSI/AWS A2.4. Special instructions cover permanent marking of parts with drawing number, revision, and serial number, as well as specific bagging and tagging protocols. The item's weight is 0.058 KG, and it requires manufacturing in accordance with LBL document AL-1220-7841, UHV Chamber and Components Production Requirements. This technical drawing serves as a critical guide for the precise fabrication of a component within a federal government research project.
The document is a technical drawing for an "INDIUM FOIL" from the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL), specifically for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project. It details manufacturing specifications, material (Indium_Pure), and quality control requirements. Key specifications include dimensions in millimeters, a mass of 0.007 KG, and strict tolerances. The drawing also references several ASME standards for dimensioning, tolerancing, and surface texture, along with instructions for deburring, edge breaking, and surface finishing. Packaging and labeling requirements are outlined, along with a mandate for manufacturing in accordance with LBL document AL-1220-7841 for UHV Chamber and Components Production. The document was officially released on January 4th, 2023, and emphasizes LBNL's intellectual property rights.
The document is a technical drawing, AL-1429-1624, for a “THERMAL ISOLATION WASHER - PINNED” developed by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project. The drawing specifies dimensions in millimeters, an estimated mass of 0.005 KG, and material as CERAMAZIRC ULTRA TOUGH HIP. Key notes include adherence to ASME Y14.5M-2009 for dimensioning and tolerancing, ASME Y14.36M for surface texture, and requirements for burr removal, edge breaking, and permanent part marking with drawing number, revision, and serial number. The item must be manufactured per LBL document AL-1220-7841, UHV Chamber and Components Production Requirements. The document was officially released on January 13th, 2023, and is subject to LBNL’s intellectual property rights, prohibiting reproduction or disclosure without prior written permission.
This document is a technical drawing, AL-1443-3018 Rev D, for a Roll Actuator Subassembly, part of the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing specifies the intellectual property rights of LBNL, and details the components of the subassembly, including a linear actuator, flexure, runner heater, bracket, and various screws, washers, and a temperature sensor. Key notes include all dimensions in millimeters and SI units, adherence to ASME and ANSI/AWS standards, and specific manufacturing requirements for UHV components. A critical update (Note 901) specifies that all screws and washers must be gold plated per ASTM B488-18. The document was officially released on May 9, 2025.
This document is a technical drawing, AL-1444-6669 Revision A, for the "COSMIC M3 FLEXURE ASSEMBLY" associated with the Advanced Light Source (ALS-U - Insertion Device Beamlines) project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing details the assembly, including a bill of materials listing components such as flexure assemblies, an AXO, a flexure bracket assembly, washers, and screws. Key specifications include an estimated mass of 46.942 KG, dimensions in millimeters, and strict tolerances. The document outlines intellectual property rights, release and check information, and notes on manufacturing standards (ASME Y14.5M-2009, ASME Y14.38, ASME Y14.36M, ANSI/AWS A2.4), material handling (bagging and tagging), and specific production requirements per LBL document AL-1220-7841 for UHV Chamber and Components. Additionally, all screws and washers are required to be gold plated per ASTM B488-18. The document was officially released on May 12th, 2025.
The document details the "COSMIC M3 FLEXURE BRACKET ASSEMBLY" for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). It is a two-sheet engineering drawing (AL-1444-6673, Rev A) specifying components, materials, and assembly instructions. The assembly has an estimated mass of 32.294 KG and includes various parts made from PH 13-8 MO, Titanium_6AL-6V-2SN, Tungsten Carbide, and different grades of stainless steel. Key components include flexure mounting brackets, roll adjustable HS blocks, canoe spheres, and numerous screws and washers. The drawing emphasizes LBNL's intellectual property rights and confidentiality. It outlines manufacturing requirements, including adherence to LBL document AL-1220-7841 for UHV Chamber and Components Production, and mandates gold plating for all screws and washers. Dimensions are in millimeters (mm) and SI units, with applicable standards like ASME Y14.5M-2009 for dimensioning and tolerancing.
The document details the specifications for the M3 Flexure Shear Plate, part number AL-1444-6711, developed by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project. This drawing outlines critical dimensions, tolerances, materials (Titanium_6AL-6V-2SN), and manufacturing requirements. All dimensions are in millimeters (mm) and SI units, with US customary unit conversions provided. The plate has an estimated mass of 0.798 kg and is subject to LBNL's intellectual property rights. Key manufacturing notes include surface finish requirements, burr and edge breaking specifications, permanent part marking, and compliance with LBL document AL-1220-7841 for UHV chamber and component production. The document was officially released on May 8, 2025.
The document details the manufacturing requirements and specifications for the COSMIC M3 FLEXURE MOUNTING BRACKET - BASE, identified as LBNL Drawing AL-1444-6715, Revision B. All dimensions are in millimeters, with U.S. customary units provided in brackets. The manufacturing process must adhere to ASME standards Y14.5M-2009 for dimensioning and tolerancing, Y14.38 for abbreviations, Y14.36M for surface texture, and ANSI/AWS A2.4 for welding symbols. Key requirements include a 1.6 mm finish on all machined surfaces, removal of burrs and breaking of edges with a 0.25 to 0.75 mm chamfer or radius, and permanent marking of the part with drawing number, revision, and serial number per EG-1002-1955 and SAE AS478 2D2. The item must be produced in accordance with LBL document AL-1220-7841 for UHV chamber and components production. The estimated mass is 21.755 kg, and the material is PH 13-8 MO. The drawing also provides detailed views, tolerances, and specific thread and dowel pin specifications, emphasizing the precision required for this component for the Advanced Light Source project.
This government file is a technical drawing for an "M3 FLEXURE MOUNTING BRACKET - ACTUATOR" for the Advanced Light Source (ALS-U) project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing, identified as AL-1444-6716 Rev B, details the dimensions, tolerances, material (PH 13-8 MO), and manufacturing requirements for the component. Key specifications include dimensions in millimeters, SI units, and conversion to U.S. customary units. It references ASME Y14.5M-2009 for dimensioning and tolerancing, and other standards for surface texture and welding. The document outlines specific requirements for machined surfaces, burr removal, internal radii, and permanent part marking. It also specifies manufacturing in accordance with LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. The item has an estimated mass of 8.344 kg and includes details for various holes (e.g., blind hole vents, dowel pin fits, threaded holes). The drawing was released by LBNL, which retains intellectual property rights, and was checked and authored by Kyle Tyler La Fleche. The revision history notes the addition of accelerometer mounting holes.
This document is a technical drawing, AL-1444-8376 Revision C, for the "M1 MAESTRO COPPER LINER MAIN BODY" developed by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project. The drawing, dated March 5, 2025, specifies the design, dimensions (in millimeters), materials (COPPER_C10100), and manufacturing requirements for a 19.049 KG copper component. It details tolerances, surface finishes (3.2um or better), and notes regarding burr removal, edge breaks, and permanent part marking. Key standards referenced include ASME Y14.5M-2009 for dimensioning and tolerancing. The document emphasizes LBNL's intellectual property rights and confidentiality. It also notes a change to a "LARGE CUTOUT" in this revision.
The document is a detailed engineering drawing package, AL-1445-5340 Revision A, for an M3 Pitch/Roll Flexure, developed by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source (ALS-U Insertion Device Beamlines) project. The file specifies the design, dimensions, materials, and manufacturing requirements for the flexure. Key details include an estimated mass of 8.576 kg, the use of TI 6AL-6V-2SN (1150 MPA YS) as the primary material, and strict tolerances for machining. The drawings adhere to ASME Y14.5M-2009 and other relevant standards. Manufacturing must comply with LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. The document includes multiple sheets detailing various sections, features, and dimensions of the flexure, such as hard stop features, web features, and slip/press fits for dowel pins, indicating its purpose in high-precision scientific equipment.
The document is a four-sheet technical drawing package, AL-1445-7483, for the COSMIC M1 FLEXURE ASSEMBLY, part of the ALS-U Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing package, released on April 10, 2025, details the assembly components, including various subassemblies, washers, and screws made from materials like stainless steel and CERAMAZIRC ULTRA TOUGH HIP. Key specifications include an estimated mass of 62.376 KG, dimensions in millimeters (mm) and SI units, and specific tolerances for linear and angular measurements. Manufacturing requirements emphasize compliance with LBNL document AL-1220-7841 for UHV chamber and components production, with all screws and washers requiring gold plating. The document also outlines intellectual property rights of LBNL, strict confidentiality, and requirements for part labeling and adherence to ASME and ANSI/AWS standards.
This document is an engineering drawing (DWG. NO. AL-1451-3953, Revision E) for a "M1 COSMIC COPPER LINER MAIN BODY" for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing details the design, dimensions (in millimeters), tolerances, material (COPPER_C10100), and manufacturing requirements for the part, which has an estimated mass of 23.041 KG. Key specifications include surface finish requirements (3.2um or better), edge breaking, and permanent part marking. The document emphasizes adherence to ASME standards for dimensioning, tolerancing, and surface texture, as well as LBNL's UHV Chamber and Components Production Requirements. It also states that the drawing and anything produced from it are subject to LBNL's intellectual property rights. The drawing was authored by Kyle Tyler La Fleche, checked by bholmquist and ktlafleche, and officially released by the LBNL Document Control Center.
This document is a technical drawing, AL-1451-7467 Revision C, for a "M3 FLEXON IB TENDER IB COSMIC COPPER LINER MAIN BODY" component, property of Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing specifies dimensions in millimeters (mm) and SI units, with U.S. customary units provided in brackets for reference. Key details include material (COPPER_C10100), estimated mass (20.103 KG), and manufacturing tolerances. The document outlines specific standards for dimensioning, tolerancing, surface texture, and welding (ASME Y14.5M-2009, ASME Y14.38, ASME Y14.36M, ANSI/AWS A2.4). It also includes instructions for surface finishing, burr removal, edge breaking, and permanent part marking, referencing LBL document AL-1220-7841 for UHV chamber and components production requirements. The drawing was authored by Robin Armstrong, checked by bholmquist and ktlafleche, and officially released on March 3rd, 2025.
This document is a technical drawing, AL-1452-5958 Rev A, for an Optic Column Cooling Block and Granite Stand for the Advanced Light Source (ALS-U) project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing, released on April 6, 2022, details specifications for the component, including dimensions in millimeters, material (SSTL_17-4PH), and an estimated mass of 3.771 kg. It specifies tolerances, surface finishes, and manufacturing notes such as thread classes, edge breaking, and burr removal. Key standards referenced include ASME Y14.5M-2009 for dimensioning and tolerancing. The document also outlines property rights, stating that it is confidential to LBNL and cannot be reproduced or disclosed without permission.
This government file from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) is a drawing (DWG. NO. AL-1452-5986, Rev B, Sheet 1 of 1) for a "COLUMN COUPLER ASSY, GRANITE STAND" for the ADVANCED LIGHT SOURCE (ALS-U - INSERTION DEVICE BEAMLINES) project. The document, officially released on July 30th, 2025, details the assembly, including an OPTIC COLUMN COOLING BLOCK, GRANITE STAND, elbows, and screws. It specifies materials (e.g., SSTL_17-4PH, SSTL_316), estimated mass (4.219 KG), tolerances, and references applicable standards like ASME Y14.5M-2009 for dimensioning and tolerancing. All dimensions are in millimeters (mm) and SI units, with U.S. customary units provided in brackets. The drawing is the property of LBNL, with strict intellectual property rights and confidentiality clauses.
The LBNL AL-1454-2709 B drawing details the "TANK COLUMN ASSY FIXED" for the Advanced Light Source (ALS-U) Insertion Device Beamlines project. This document, owned by Ernest Orlando Lawrence Berkeley National Laboratory, outlines the intellectual property rights and confidentiality requirements. The drawing, released on May 20, 2025, includes a bill of materials specifying components like the granite stand, spherical washers, nuts, leveling feet, and various screws. Key changes include the addition of M8 washers and screws. The document specifies dimensions in millimeters (SI units), estimated mass of 13.361 KG, and strict tolerances. Applicable standards such as ASME Y14.5M-2009 for dimensioning and tolerancing are referenced. Notes include requirements for bagging and tagging parts with drawing number, revision, manufacturer CAGE code, and serial number. This technical drawing is crucial for procurement and assembly in the context of federal research and development projects like those at LBNL.
The document, AL-1454-4727 Revision B, details the "COSMIC M1 FLEXURE BRACKET ASSEMBLY" for the Ernest Orlando Lawrence Berkeley National Laboratory's (LBNL) Advanced Light Source (ALS-U - Insertion Device Beamlines) project. It outlines the intellectual property rights of LBNL concerning the drawing and anything produced from it. The assembly, with an estimated mass of 37.402 KG, specifies various components including flexure mounting brackets, roll adjustable HS blocks, canoe spheres, washers, and screws, with most materials being PH 13-8 MO (H1000), Titanium, Tungsten Carbide, or Stainless Steel. All screws and washers are required to be gold-plated. The drawing includes detailed notes on dimensions in millimeters, applicable standards (ASME Y14.5M-2009, ASME Y14.38, ASME Y14.36M, ANSI/AWS A2.4), and manufacturing requirements in accordance with LBL document AL-1220-7841 for UHV Chamber and Components. It also specifies packaging and tagging instructions per EG-1002-1955 and SAE AS478-35D. The document, released on March 3rd, 2025, and May 20th, 2025, provides critical information for the manufacturing and assembly of this specialized component for the ALS-U project.
This document is a technical drawing, AL-1455-5323 Rev A, for a "TANK COLUMN LOCATING NUT, GRANITE STAND, ALS-U" developed by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). It specifies the design, materials, and manufacturing requirements for a component used in the Advanced Light Source (ALS-U) project. Key details include dimensions in millimeters, material (SSTL_304), an estimated mass of 0.161 kg, and specific tolerances. The drawing outlines applicable standards like ASME Y14.5M-2009 for dimensioning and tolerancing, surface finish requirements (1.6 [63] for machined surfaces), and instructions for deburring and edge breaking. It also includes proprietary information clauses, requiring LBNL's permission for reproduction or disclosure. The document was officially released on February 4, 2022, and emphasizes adherence to detailed specifications for manufacturing and handling.
This document is a technical drawing, AL-1455-5352, for a "TANK COLUMN ASSY SLOT" which is part of the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing, released on May 20, 2025, details the assembly's components, materials, and specifications. It includes a bill of materials listing items like a granite stand, various washers, nuts, and screws, with all dimensions in millimeters and SI units. The document emphasizes LBNL's intellectual property rights and confidentiality. It also outlines applicable standards such as ASME Y14.5M-2009 for dimensioning and tolerancing, and provides instructions for part labeling and bagging. The drawing was authored by Jillian Hiu and checked by bholmquist and jthiu.
This document is a technical drawing, AL-1455-5370 Rev B, for a "TANK COLUMN ASSY FREE" associated with the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing details the assembly's components, materials, and relevant specifications. Key information includes an estimated mass of 13.357 KG, drawing units in mm-kg-s, and a release date of May 20, 2025. The document specifies tolerances, surface finish requirements, and notes regarding dimensions in millimeters, applicable standards (ASME Y14.5M-2009, ASME Y14.38, ASME Y14.36M, ANSI/AWS A2.4), and bagging and tagging procedures. The bill of materials lists items such as a Tank Column Free (granite stand), spherical washers, nuts, leveling feet, and various screws. A recent change includes the addition of four M8 washers and screws. The drawing is the property of LBNL and subject to their intellectual property rights.
The document, AL-1457-2292, is a detailed engineering drawing from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for an M3 Pitch/Roll Flexure Assembly, part of the Advanced Light Source (ALS-U) Insertion Device Beamlines project. The file specifies an estimated mass of 12.477 KG and outlines precise tolerances for dimensions, fractions, and angles. It also includes general machining references such as thread classes, edge breaking, and burr removal. The drawing provides a comprehensive list of components, including various flexures, brackets, subassemblies, washers, and screws, along with their materials (e.g., Titanium, SSTL_316, INVAR_36). Key manufacturing notes specify dimensions in millimeters, adherence to ASME and ANSI/AWS standards, requirements for bagging and tagging parts, compliance with LBL document AL-1220-7841 for UHV chamber production, and a mandate for gold plating all screws and washers per ASTM B488-18. The document was officially released to the LBNL Document Control Center in May 2025.
This government file from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) details the design and specifications for a "M1 MAESTRO COPPER LINER LID" for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project, identified by drawing number AL-1473-6125, Revision C. The document outlines precise dimensions in millimeters (mm) and SI units, material (COPPER_C10100), estimated mass (5.696 KG), and manufacturing requirements. Key specifications include tolerances for dimensions and angles, surface finish requirements (3.2um or better), and instructions for breaking edges and removing burrs. The drawing also specifies applicable standards such as ASME Y14.5M-2009 for dimensioning and tolerancing. Notably, a change in revision C involves increasing mounting slot diameters to 5.5 mm. The document emphasizes LBNL's intellectual property rights and confidentiality. The file was checked and released in May 2025.
This government file from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) pertains to the 'M1 COSMIC COPPER LINER LID' for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project. The document is a drawing, AL-1473-7524, Rev. C, detailing the design, materials, and manufacturing specifications for a copper liner lid, with an estimated mass of 8.542 KG. Key specifications include dimensions in millimeters, SI units, and conversion to U.S. customary units. It references several ASME standards for dimensioning, tolerancing, and surface texture. Manufacturing requirements mandate burr removal, edge breaking, and permanent part marking with specific details. The item must be produced according to LBNL document AL-1220-7841 for UHV chamber and components. The drawing emphasizes LBNL's intellectual property rights. This document is crucial for vendors bidding on related RFPs or grants, ensuring adherence to precise technical and intellectual property requirements for high-precision scientific equipment.
This government file, Drawing AL-1473-9298 Rev B, from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL), details the design and specifications for an "M3 FLEXON IB TENDER IB COSMIC COPPER LINER LID" for the Advanced Light Source (ALS-U) Insertion Device Beamlines project. The drawing, a property of LBNL, outlines manufacturing requirements for the copper component, emphasizing adherence to ASME standards (Y14.5M-2009, Y14.38, Y14.36M) and ANSI/AWS A2.4. Key specifications include dimensions in millimeters, a material of COPPER_C10100, an estimated mass of 5.459 KG, and surface finish requirements (3.2um or better). The document also specifies tolerances, edge breaking, burr removal, and permanent part marking per LBL Document AL-1220-7841. A revision (Rev B) specifically notes an increase in mounting slot diameters to 5.5 mm. This file serves as a critical technical document for the procurement and manufacturing of a component within a federal research facility project.
This document is a technical drawing, AL-1496-4317, for an "Actuator Shield Side Plate, Right" for the Advanced Light Source (ALS-U) Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing details the specifications for manufacturing this component, which has an estimated mass of 0.867 kg and is made of pure tungsten. All dimensions are in millimeters, with U.S. customary units provided in brackets for reference. The document outlines applicable standards such as ASME Y14.5M-2009 for dimensioning and tolerancing, ASME Y14.36M for surface texture, and ANSI/AWS A2.4 for welding symbols. Key manufacturing notes include requirements for surface finish (1.6 [63] per ASME Y14.36M), deburring and edge breaking (0.25 to 0.75 chamfer or radius), and permanent part marking with the drawing number, revision, and serial number. The item must be manufactured in accordance with LBL document AL-1220-7841, “UHV Chamber and Components Production Requirements.” The drawing was released on January 12, 2023, and explicitly states that it is the property of LBNL, with intellectual property rights reserved.
This government file details the specifications for the "ACTUATOR SHIELD SIDE PLATE, LEFT" component, developed by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project. The document, officially released on January 12, 2023, provides comprehensive engineering and manufacturing requirements. Key specifications include material (Tungsten_Pure), estimated mass (0.867 kg), and precise dimensions in millimeters, with U.S. customary units provided for reference. The file outlines strict tolerances, surface finish requirements (3.2um or better), and notes on breaking edges, thread classes, and burr removal. It references applicable standards such as ASME Y14.5M-2009 for dimensioning and tolerancing, and LBNL document AL-1220-7841 for UHV Chamber and Components Production Requirements. The drawing is the intellectual property of LBNL, emphasizing confidentiality and restricted reproduction without prior written permission. This document serves as a critical guide for the manufacturing of this specific component, ensuring adherence to high-precision standards essential for advanced scientific equipment.
The document details the design and specifications for an "Actuator Shield Front Plate" for the Advanced Light Source-Upgrade (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). This engineering drawing, identified as AL-1496-4373 and released on January 12, 2023, specifies manufacturing requirements, materials (Tungsten Pure), and dimensions in millimeters (mm) with SI units, including U.S. customary unit conversions. Key specifications include tolerances, surface finish (ASME Y14.36M), deburring, edge breaking, and permanent part marking per LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. The drawing is proprietary to LBNL, emphasizing intellectual property rights and confidentiality.
This government file details the "ROLL ACTUATOR SHIELD SUBASSEMBLY" for the ALS-U - INSERTION DEVICE BEAMLINES project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing, AL-1496-4414, specifies the design, materials, and manufacturing requirements for this subassembly. Key components include tungsten actuator shield plates and gold-plated stainless steel screws and washers. All dimensions are in millimeters, and the project adheres to ASME and other relevant standards, including specific LBNL production requirements for UHV chambers. The document emphasizes LBNL's intellectual property rights and confidentiality. The summary of this file is essential for understanding the technical specifications and compliance requirements for potential contractors or grant applicants involved in manufacturing or supplying components for this advanced light source upgrade.
This government file, a technical drawing from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL), details the design and specifications for a "ROLL ACTUATOR FLEXURE" for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project. The drawing, identified as AL-1497-7396, provides precise dimensions in millimeters, material specifications (Titanium_6AL-6V-2SN), and surface treatment notes. It includes specific tolerances, machining instructions, and references applicable standards like ASME Y14.5M-2009 for dimensioning and tolerancing. The document emphasizes LBNL's intellectual property rights and confidentiality. Key features include various hole dimensions, radii, and specific instructions for manufacturing, such as reaming for press fit and permanent part marking. The file was officially released on January 12th, 2023, and details internal checks and authorizations. This type of document would be crucial in a federal government RFP for manufacturing or supplying components for advanced scientific research facilities, ensuring all parts meet stringent technical and quality requirements.
The document is a technical drawing, AL-1504-7120 Revision C, for the M1 MAESTRO VACUUM TANK BASE LID WELDMENT, developed by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project. It outlines detailed specifications for manufacturing, including dimensions in millimeters, material (SSTL_316L for the lid and SSTL_304L for flanges), and assembly instructions. Key aspects include updated M12 to M8 tapped holes, specific tolerances, surface finish requirements, and notes on burr removal and edge breaking. The document emphasizes adherence to ASME standards, LBNL's UHV Chamber and Components Production Requirements (AL-1220-7841), and mandates weld integrity verification via leak checks. It also details the permanent marking of parts with drawing number, revision, and serial number. This drawing is LBNL property and subject to their intellectual property rights.
The document, AL-1504-7121 Revision D, details the M1 MAESTRO Vacuum Tank Main Body Weldment, a critical component for the Advanced Light Source (ALS-U) Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). This engineering drawing, released on March 18, 2025, outlines the design, materials, and manufacturing specifications for the vacuum tank. The estimated mass of the weldment is 64.778 KG. The drawing specifies dimensions in millimeters, adheres to SI units, and references various ASME and ANSI/AWS standards for dimensioning, tolerancing, surface texture, and welding. Key components include the main body made of SSTL_316L, UHV flanges of different sizes made from SSTL_304L, helicoils, standoffs, and a mask mount block. Critical notes include requirements for burr removal, edge breaking, surface finish, permanent part marking, and compliance with LBNL's UHV chamber production requirements (AL-1220-7841). The document also emphasizes verifying weld integrity through leak checks and proper flange orientation, indicating a high-precision, high-vacuum application within a federal research context.
The document is a technical drawing, AL-1504-7135 Rev A, for an M1 MAESTRO VACUUM TANK TOP LID WELDMENT, developed by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). It details the design, dimensions, and materials for the weldment, which is part of the Advanced Light Source (ALS-U) - Insertion Device Beamlines project. The drawing specifies metric units (mm-kg-s) and includes a bill of materials listing components such as the lid itself (SSTL_316L) and various UHV flanges (SSTL_304L, SSTL_304). Key notes emphasize adherence to ASME and ANSI/AWS standards, surface finish requirements, burr removal, permanent part marking, and manufacturing in accordance with LBNL document AL-1220-7841 for UHV chambers, including weld integrity verification. The document is LBNL's property, with strict intellectual property rights and confidentiality clauses.
This document is a technical drawing, AL-1504-7676, for the M1 COSMIC Vacuum Tank Base Lid Weldment, a component for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing details the design, materials (SSTL_316L and SSTL_304L), and manufacturing requirements for the weldment, including specific dimensions, tolerances, and surface finishes. Key instructions include boring out flanges to 65mm ID, verifying weld integrity with leak checks, and adhering to UHV chamber production requirements. The document also specifies applicable standards such as ASME Y14.5M-2009 and ANSI/AWS A2.4. It was released on May 20, 2025, and emphasizes LBNL's intellectual property rights over the design.
This document is an engineering drawing (DWG. NO. AL-1504-7709, REV. C) for the M1 COSMIC VACUUM TANK TOP LID WELDMENT, a component of the Advanced Light Source Upgrade (ALS-U) Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing details the design, materials, and manufacturing specifications for the vacuum tank lid, which has an estimated mass of 89.763 KG. It includes a bill of materials listing components such as the main lid (SSTL_316L), various UHV flanges (SSTL_304L), and standoffs (SSTL_18-8). Key manufacturing notes specify dimensions in millimeters (SI units), applicable standards (ASME Y14.5M-2009, ASME Y14.38, ASME Y14.36M, ANSI/AWS A2.4), surface finish requirements (1.6 [63]), burr removal, permanent part marking, and compliance with LBL document AL-1220-7841 for UHV chamber production and weld integrity verification. The document was authored by Kyle Tyler La Fleche and officially released on May 21, 2025.
The document is an engineering drawing for a "COOLING BLOCK DOWEL PIN" (ITEM NUMBER AL-1504-9225) from the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). It is part of the ALS-U - INSERTION DEVICE BEAMLINES project, with a lifecycle state of "Released" as of December 12, 2023. The drawing provides detailed specifications, including dimensions in millimeters, material (SSTL_316), estimated mass (0.007 KG), and manufacturing notes. Key instructions include adherence to ASME standards (Y14.5M-2009, Y14.38, Y14.36M), surface finish requirements, burr removal, and permanent part marking with drawing number, revision, and serial number. The document also specifies bagging and tagging procedures and mandates manufacturing in accordance with LBL document AL-1220-7841, UHV Chamber and Components Production Requirements. This technical document serves as a detailed guide for the fabrication and handling of this specific component within a federal research and development context.
The document is an engineering drawing (AL-1505-7228, Revision B) for the M3 FLEXON IB TENDER IB COSMIC VACUUM TANK BASE LID WELDMENT, a component of the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing specifies dimensions in millimeters (mm) and SI units, with US customary units provided in brackets. Key components include the base lid itself, made of SSTL_316L, and UHV flanges (HW-1000-5773) made of SSTL_304L from Kurt J. Lesker. The document details manufacturing requirements, including surface finish per ASME Y14.36M, burr removal, permanent part marking, and adherence to LBL document AL-1220-7841 for UHV chamber production. Critical notes include verifying weld integrity with a leak check and boring out all flanges to a 65mm ID. The drawing was authored by Jillian Hiu, checked by grlyall and jthiu, and released by ktlafleche on May 20, 2025. This proprietary LBNL drawing is confidential and subject to intellectual property rights.
The document is a detailed engineering drawing (AL-1505-7231, Revision D, Sheets 1 and 2 of 2) for the "M3 FLEXON IB TENDER IB COSMIC VACUUM TANK MAIN BODY WELDMENT" for the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) Advanced Light Source (ALS-U - Insertion Device Beamlines) project. It outlines the design, materials, and manufacturing specifications for a vacuum tank, including an estimated mass of 62.859 KG. The drawing specifies tolerances, surface finishes, threading, and edge treatments. It lists components such as the main body of SSTL_316L and various UHV flanges and Helicoils made from SSTL_304L and NITRONIC_60, respectively. Key manufacturing notes include adherence to ASME standards, removal of burrs, specific surface finishes, permanent part marking, and compliance with LBNL documents for UHV chamber production and weld integrity verification. The document is the property of LBNL, emphasizing intellectual property rights and confidentiality.
This document is a technical drawing, AL-1505-7238 Rev A, for the M3 FLEXON IB TENDER IB COSMIC VACUUM TANK TOP LID WELDMENT, part of the Advanced Light Source (ALS-U) project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing outlines precise dimensions in millimeters and SI units, with U.S. customary conversions in brackets. It details specific components, materials (SSTL_316L, SSTL_304L), and manufacturing requirements, including surface finish per ASME Y14.36M, burr removal, edge breaking, and permanent part marking per EG-1002-1955 and SAE AS478 2D2. Additionally, it specifies manufacturing in accordance with LBNL document AL-1220-7841, UHV Chamber and Components Production Requirements, and mandates weld integrity verification via leak checks as per AL-1220-7841, Section 10.7. The document emphasizes LBNL's intellectual property rights and confidentiality.
This government file is a technical drawing, specifically drawing number AL-1505-7425, for a "COOLING BLOCK FACE PLATE" from the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL), associated with the Advanced Light Source (ALS-U - INSERTION DEVICE BEAMLINES) project. The document details the design specifications, dimensions, material (INVAR_36), and manufacturing requirements for the component. Key specifications include slip fit and press fit requirements, chamfering, surface treatment, and an item weight of 0.271 kg. All dimensions are in millimeters, with conversions to U.S. customary units provided in brackets. The drawing outlines applicable standards like ASME Y14.5M-2009 for dimensioning and tolerancing, and emphasizes adherence to LBNL's intellectual property rights and confidentiality. It also specifies marking requirements and production in accordance with LBL document AL-1220-7841 for UHV Chamber and Components. The document was officially released on January 23, 2025.
This document, AL-1505-7428 Rev B, details the specifications for an M1 Substrate, a single-crystal silicon component intended for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing outlines precise dimensions in millimeters, material properties (annealed, stress-free single crystal silicon (100)), and surface treatment requirements. Key aspects include specific tolerances for dimensions and angles, instructions for breaking edges and removing burrs, and detailed notes on optical and non-optical surface finishes. Primary optical surfaces must achieve a roughness of <0.2 nm RMS and be polished and coated according to LBNL specification AL-1559-6649. The document also specifies manufacturing in accordance with UHV chamber requirements (AL-1220-7841) and marking per EG-1002-1955 and SAE AS478 3B1. This drawing is proprietary to LBNL, emphasizing intellectual property rights and confidentiality.
The document is a technical drawing, AL-1505-7436 Revision B, for a "COOLING BLOCK BODY" component, developed by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source project. Dated January 23, 2025, the drawing specifies dimensions in millimeters, material (INVAR_36), and manufacturing requirements. Key details include press and slip fits for custom spring pins, various geometric tolerances, surface treatment (NA), and an item weight of 2.931 kg. The document outlines applicable standards (ASME Y14.5M-2009, etc.), machining finish requirements, burr removal, and permanent part marking instructions. It also states that the item must be manufactured per LBNL document AL-1220-7841 for UHV Chamber and Components Production. The drawing is proprietary to LBNL, with strict intellectual property rights and confidentiality clauses.
The document, AL-1511-8962, is a detailed engineering drawing for a "TANK COLUMN FREE, GRANITE STAND, ALS-U" as part of the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). This proprietary drawing outlines the design, materials, and manufacturing specifications for a component with an estimated mass of 3.078 KG. Key specifications include the use of STEEL_1010_CARBON for its components (steel plates and tube), and adherence to various ASME, ANSI/AWS, and SAE standards for dimensioning, tolerancing, surface texture, welding, and marking. All dimensions are in millimeters, with SI units. The drawing emphasizes specific tolerances, surface finish requirements, edge breaking, burr removal, and surface treatment (powder coating). It also includes instructions for stress relieving after welding and prior to final machining. The document was officially released on February 4th, 2022.
The document is a technical drawing for a "TANK COLUMN SLOTTED, GRANITE STAND" with drawing number AL-1518-4984, Revision A, from the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project. It details the design, materials, and manufacturing specifications for a component with an estimated mass of 3.08 KG. The drawing is confidential property of LBNL and subject to their intellectual property rights. Key specifications include dimensions in millimeters, SI units, and U.S. customary units, applicable standards like ASME Y14.5M-2009 for dimensioning and tolerancing, and surface finish requirements (1.6 [63] finish for machined surfaces). It also specifies burr removal, permanent marking of parts with drawing number and revision, welding in accordance with ANSI/AWS standards, stress relief after welding, and powder coating per LBL Paint Spec 10068 (ALS Black Gloss). The document lists three main items: a 10mm thick steel plate, a steel tube (70mm OD, 55mm ID), and a 6mm thick steel plate, all made of STEEL_1010_CARBON. The drawing was officially released on February 14th, 2022.
This document is a technical drawing, AL-1521-0843 Revision A, for a "TANK COLUMN FIXED, GRANITE STAND" for the ALS-U - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing outlines the intellectual property rights of LBNL, and details the project name, estimated mass (3.082 KG), and various tolerances for machining. It specifies drawing units as mm-kg-s and includes a list of three main steel components: a 10mm thick plate, a 70mm OD/55mm ID tube, and a 6mm thick plate, all made of STEEL_1010_CARBON. Key notes include all dimensions being in millimeters, applicable standards (ASME Y14.5M-2009, ASME Y14.38, ASME Y14.36M, ANSI/AWS A2.4), surface finish requirements, burr removal, permanent part marking, welding specifications (ANSI/AWS D1.1/D1.1M & D10.4), stress relieving after welding, and surface treatment with powder coat per LBL Paint Spec 10068 using ALS Black Gloss.
This government file from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) details the specifications for a “THERMAL ISOLATION WASHER - CLEARANCE” component (ITEM NUMBER AL-1521-0981) for the ALS-U - Insertion Device Beamlines project. The document, released on January 13, 2023, specifies the use of CERAMAZIRC ULTRA TOUGH HIP material, with a weight of 0.006 KG. All dimensions are in millimeters (mm) and SI units. The drawing outlines detailed manufacturing requirements including tolerances, surface finishes, thread classes (G or H), and edge breaking specifications. Applicable standards include ASME Y14.5M-2009 for dimensioning and tolerancing, ASME Y14.38 for abbreviations, and ASME Y14.36M for surface texture. The part must be permanently marked with the drawing number, revision letter, and serial number, and manufactured in accordance with LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. This document is the intellectual property of LBNL and is provided on a confidential basis.
The document, AL-1523-7012 Revision D, from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL), details the "MAIN FLEXURE SUBASSEMBLY" for the "ALS-U - INSERTION DEVICE BEAMLINES" project. This technical drawing outlines the components and assembly of a critical part for the Advanced Light Source. Key components include various flexures, shear plates, hard stop brackets, actuator subassemblies, and numerous fasteners (screws and washers). A significant update note (901) specifies that "ALL SCREWS AND WASHERS TO BE GOLD PLATED PER ASTM B488-18." The document also provides general tolerances, material specifications (primarily Titanium and Stainless Steel for structural components, and INVAR_36 for dowel pins), and manufacturing notes. These notes emphasize adherence to SI units, specific ASME and ANSI/AWS standards, proper bagging and tagging of parts, and compliance with LBNL's UHV Chamber and Components Production Requirements (AL-1220-7841). The estimated mass of the assembly is 16.295 KG. The drawing was released on May 8th, 2025.
This document is a technical drawing for an ALS-U Insertion Device Beamlines Pitch Actuator Mounting Bracket Heater, officially released by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing specifies precise dimensions in millimeters, material requirements for UHV compatibility (e.g., Stainless Steel, Mo, Kapton), an estimated mass of 0.004 kg, and detailed tolerances for machining. It includes notes on applicable standards such as ASME Y14.5M-2009 for dimensioning and tolerancing, and LBL document AL-1220-7841 for UHV chamber production requirements. The document emphasizes LBNL's intellectual property rights and confidentiality regarding the design. This detailed engineering drawing is crucial for manufacturing and procurement within federal research projects, specifically for the Advanced Light Source upgrade at Berkeley Lab.
The document is a technical drawing, AL-1545-9127 Revision B, for a MAESTRO M3 VACUUM TANK BASE LID WELDMENT, developed by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). It details manufacturing specifications, material requirements (SSTL_316L for the lid and SSTL_304L for flanges), and assembly instructions, including the use of UHV flanges. The drawing specifies dimensions in millimeters, tolerances, surface finishes, and welding standards (ASME Y14.5M-2009, ASME Y14.38, ASME Y14.36M, ANSI/AWS A2.4). Key instructions include boring out flanges to 65mm ID and verifying weld integrity via leak checks. The document is LBNL's property, subject to intellectual property rights, and was officially released on May 20th, 2025. This type of detailed engineering drawing is common in government contracts for specialized scientific equipment, particularly within federal research and development projects like those at LBNL.
This government file, Drawing No. AL-1546-0281 Revision C, details the MAESTRO M3 VACUUM TANK MAIN BODY WELDMENT for the ERNEST ORLANDO LAWRENCE BERKELEY NATIONAL LABORATORY's Advanced Light Source (ALS-U - Insertion Device Beamlines) project. The document specifies the assembly of the vacuum tank main body and associated components, including various UHV flanges and helicoils. Key specifications include material requirements (SSTL_316L, SSTL_304L, NITRONIC_60), dimensions in millimeters, and manufacturing standards (ASME Y14.5M-2009). The estimated mass of the weldment is 79.398 KG. Important notes cover surface finishes, burr removal, permanent part marking, and weld integrity verification, emphasizing compliance with LBNL document AL-1220-7841 for UHV chamber production and leak checks. The drawing also includes detailed views and hole patterns for the assembly.
This document is a technical drawing, AL-1546-0302 Revision B, for a "MAESTRO M3 VACUUM TANK TOP LID WELDMENT" belonging to the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing details the design, dimensions, materials, and manufacturing specifications for the weldment, which is part of the Advanced Light Source (ALS-U) - Insertion Device Beamlines project. Key components include the main lid made of SSTL_316L and various UHV flanges made of SSTL_304L. All dimensions are in millimeters, with an estimated mass of 90.482 KG. The document includes detailed notes on tolerancing, surface finish, burr removal, part marking, and specific manufacturing and weld integrity requirements, referencing LBNL and ASME standards. It explicitly states LBNL's intellectual property rights over the drawing and its produced items.
The document, AL-1546-0570, is a detailed engineering drawing from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the MAESTRO M211 Flexure Assembly, part of the Advanced Light Source (ALS-U) - Insertion Device Beamlines project. The drawing, released on May 12, 2025, outlines the intellectual property rights of LBNL and specifies confidential use. It details the assembly's estimated mass (49.435 KG), tolerances, and reference standards for machining. The bill of materials lists various components including flexure assemblies, an AXO unit, flexure brackets, shields, and numerous fasteners like washers and screws made from stainless steel, with specific instructions for gold plating per ASTM B488-18. All dimensions are in millimeters, with applicable standards including ASME Y14.5M-2009 for dimensioning and tolerancing. Manufacturing must comply with LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. The document also includes assembly diagrams illustrating the placement of components.
This document is an engineering drawing for the MAESTRO M3 FLEXURE BRACKET ASSEMBLY, part of the ALS-U - INSERTION DEVICE BEAMLINES project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing, AL-1546-0651 Revision A, details the assembly components, materials, and specific manufacturing requirements. Key specifications include an estimated mass of 32.21 KG, millimeter-kilogram-second drawing units, and various tolerances for dimensions and angles. The assembly comprises multiple parts, including flexure mounting brackets made from PH 13-8 MO, roll adjustable HS blocks from Titanium, and various screws and washers. Notes emphasize adherence to ASME standards, UHV chamber production requirements, and the necessity for gold plating on all hardware. The document also includes detailed sections and views for assembly, highlighting the pressing of dowel pins into designated holes.
This government file details the engineering specifications for the "MAESTRO M3 FLEXURE MOUNTING BRACKET - BASE," part of the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The document, labeled AL-1546-1063, revision B, outlines precise dimensions, tolerances, material requirements (PH 13-8 MO), and manufacturing notes. Key specifications include all dimensions in millimeters, adherence to ASME Y14.5M-2009 for dimensioning and tolerancing, surface finish requirements (3.2um or better), and instructions for deburring and edge breaking. The estimated mass of the component is 21.678 KG. It also specifies marking procedures and compliance with LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. The file includes detailed views, sections, and callouts for various features, including press fits for dowel pins and spring pins, and threaded holes (M6X1, M4X0.7, M5X0.8, M3X0.5). This drawing is LBNL's property, subject to their intellectual property rights.
The document is a technical drawing for a "MAESTRO M3 COPPER LINER" for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing, AL-1546-1355 Rev C, details specifications for manufacturing this component, including dimensions in millimeters, material (COPPER_C10100), estimated mass (24.6 KG), and various tolerances. It references applicable standards like ASME Y14.5M-2009 for dimensioning and tolerancing, and outlines requirements for surface finish, burr removal, and permanent part marking. The document emphasizes adherence to LBNL's intellectual property rights and confidentiality. It also specifies manufacturing in accordance with LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements and includes a note for verifying weld integrity via a leak check.
This document is a technical drawing, AL-1546-1366 Rev B, for a "MAESTRO M3 COPPER LINER LID" for the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) Advanced Light Source (ALS-U) project. The drawing details the design, dimensions, and specifications for manufacturing the copper liner lid. Key specifications include dimensions in millimeters (mm), material as COPPER_C10100, an estimated mass of 8.407 KG, and specific tolerances for various features. The document also outlines manufacturing requirements such as surface finish, burr removal, edge breaking, and permanent marking of the part. It references several ASME standards for dimensioning, tolerancing, and surface texture, as well as LBNL-specific production requirements for UHV chambers and components. The drawing indicates an increase in the mounting slot diameter to 5.5 MM in this revision. It is subject to LBNL's intellectual property rights and requires prior written permission for reproduction or disclosure.
The document details the "COSMIC FLEXURE MOUNTING BRACKET - ACTUATOR" drawing (AL-1548-6599, Revision B) from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). This technical drawing specifies the design, dimensions, and manufacturing requirements for a component of the Advanced Light Source (ALS-U) Insertion Device Beamlines project. Key details include the use of PH 13-8 MO (H1000) material, a weight of 9.714 kg, and various precise measurements in millimeters, with conversions to U.S. customary units provided. The document outlines applicable standards such as ASME Y14.5M-2009 for dimensioning and tolerancing, and LBNL document AL-1220-7841 for UHV chamber and components production. It emphasizes intellectual property rights of LBNL, confidentiality, and specific marking requirements for the part. Revisions include the removal of sensor mounting holes and the addition of side holes. The drawing was released on February 27th, 2025.
This document is a technical drawing for an "ACTUATOR RUNNER HEATER" for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing, identified as AL-1551-1888 and released on December 12, 2023, details the component's dimensions in millimeters, material specifications (UHV compatible material), and manufacturing requirements. Key specifications include tight tolerances, surface finish requirements (3.2um or better), and adherence to ASME and other relevant standards. The document also specifies that the item must be manufactured in accordance with LBNL document AL-1220-7841 for UHV chamber and component production. This drawing is proprietary to LBNL, emphasizing intellectual property rights and confidentiality for any reproductions or disclosures.
This document is a technical drawing for a "Pitch Adjustable Hardstop Bracket" designed for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing provides detailed specifications, dimensions in millimeters, and material requirements (Titanium_6AL-6V-2SN). It outlines manufacturing standards, including ASME Y14.5M-2009 for dimensioning and tolerancing, and specific instructions for surface finish, burr removal, edge breaking, and permanent part marking. The document also highlights intellectual property rights, stating that the drawing is the property of LBNL and subject to their intellectual property rights. It was officially released on January 12th, 2023.
The document details the engineering specifications for a "ROLL ADJUSTABLE HARDSTOP EXTENSION LEG" developed by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project. This drawing, AL-1566-8467, specifies manufacturing requirements, including material (Titanium_6AL-6V-2SN), estimated mass (.031 KG), and precise dimensions in millimeters (mm) with SI units, alongside U.S. customary unit conversions. It mandates adherence to ASME Y14.5M-2009 for dimensioning and tolerancing, ASME Y14.36M for surface texture, and other relevant standards for abbreviations and welding symbols. Key instructions include specific surface finishes, burr removal, edge breaking, and permanent part marking per LBNL and SAE standards. The item must be manufactured in accordance with LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. This released drawing is LBNL property, subject to their intellectual property rights and confidentiality clauses.
This document is a technical drawing for an "ALS-U - INSERTION DEVICE BEAMLINES ROLL ADJUSTABLE HS BLOCK, TOP" from Ernest Orlando Lawrence Berkeley National Laboratory. It details the design specifications for a component made of Titanium 6AL-6V-2SN, with an estimated mass of 0.008 KG. The drawing specifies dimensions in millimeters (SI units) and provides tolerances for various measurements and angles. Key notes include standards for dimensioning, tolerancing, surface texture, and welding, along with requirements for burr removal, edge breaking, and permanent part marking. The item must be manufactured in accordance with LBL document AL-1220-7841 for UHV Chamber and Components Production. This document is officially released and subject to LBNL intellectual property rights, indicating its importance in a federal research and development context.
This document is a technical drawing for a "ROLL ADJUSTABLE HS BLOCK, BOTTOM" component, identified as AL-1566-8537, for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing specifies dimensions in millimeters (mm) and SI units, with US customary units provided for reference. Key details include material (TITANIUM_6AL-6V-2SN), an estimated mass of 0.006 KG, and specific manufacturing requirements such as surface finish, edge breaking, and permanent part marking. The document also references applicable standards like ASME Y14.5M-2009 for dimensioning and tolerancing, and LBL document AL-1220-7841 for UHV chamber and components production. Released on January 19, 2023, the drawing is the property of LBNL, with strict intellectual property rights and confidentiality clauses.
The document is a technical drawing for a "ROLL ADJUSTABLE HARDSTOP BEARING BLOCK" designed for the Advanced Light Source (ALS-U) Insertion Device Beamlines at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). It specifies manufacturing requirements, material (TITANIUM_6AL-6V-2SN), dimensions in millimeters, and tolerances. Key specifications include ASME standards for dimensioning, tolerancing, and surface texture, as well as requirements for burr removal, edge breaking, and permanent part marking. The drawing is proprietary to LBNL, emphasizing intellectual property rights and confidentiality. It outlines the manufacturing process per LBNL document AL-1220-7841 for UHV chamber components. This detailed technical drawing is crucial for ensuring the precise fabrication of a critical component within a federal research facility project.
The LBNL drawing AL-1566-9617 outlines the specifications for a "PITCH ADJUSTABLE HARDSTOP DOWEL - MIRROR SIDE" for the Advanced Light Source (ALS-U) – Insertion Device Beamlines project. This engineering drawing, released on January 12, 2023, details the manufacturing requirements, tolerances, and applicable standards for the component. Key specifications include dimensions in millimeters, SI units, and specific standards like ASME Y14.5M-2009 for dimensioning and tolerancing. The document mandates surface finishes per ASME Y14.36M, removal of burrs, and laser marking with the drawing number. It also specifies the use of INVAR_36 as the material and compliance with LBL document AL-1220-7841 for UHV chamber and components production. The drawing is the property of Ernest Orlando Lawrence Berkeley National Laboratory (LBNL), emphasizing intellectual property rights and confidentiality. This document serves as a critical guide for contractors and manufacturers involved in producing components for the ALS-U project, ensuring adherence to strict engineering and quality control standards.
This document is a technical drawing for a "PITCH ADJUSTABLE HARDSTOP DOWEL - ACTUATOR SIDE," identified as AL-1566-9628, part of the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing details manufacturing specifications for the component, including dimensions in millimeters, material (INVAR_36), estimated mass (.000 KG), and surface treatment (NA). Key notes outline applicable standards like ASME Y14.5M-2009 for dimensioning and tolerancing, requirements for surface finish (1.6 [63]), burr removal, edge breaking (0.25 to 0.75 chamfer or radius), and laser marking with part information. It emphasizes adherence to LBL document AL-1220-7841, "UHV CHAMBER AND COMPONENTS PRODUCTION REQUIREMENTS." The document, released on January 12, 2023, is the property of LBNL, with strict intellectual property rights governing its reproduction and disclosure.
This document is a technical drawing for a "Pitch Adjustable Hardstop Set Screw Bracket" associated with the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) and the Advanced Light Source (ALS-U) project, specifically for Insertion Device Beamlines. The drawing provides detailed specifications for manufacturing, including dimensions in millimeters, material (TITANIUM_6AL-6V-2SN), estimated mass (.032 kg), and tolerances. Key notes outline applicable standards such as ASME Y14.5M-2009 for dimensioning and tolerancing, surface finish requirements, burr removal, and permanent part marking instructions. The document emphasizes LBNL's intellectual property rights and confidentiality. It was released on January 12, 2023, and outlines manufacturing in accordance with LBL document AL-1220-7841, UHV Chamber and Components Production Requirements. This type of document is critical for federal government RFPs related to scientific research and infrastructure development, ensuring precise component fabrication for advanced scientific instruments.
This document is a technical drawing, AL-1584-6374, for a VCR butt weld gland short 1/2in, produced by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source (ALS-U Insertion Device Beamlines) project. It details specifications for manufacturing a tube, 1/2" OD x 1.12" long, made of 316 SST, with an estimated mass of 0.01 kg. Key details include dimensions in millimeters (SI units), specific tolerances, surface finish requirements (3.2um or better), and notes on breaking edges, removing burrs, and thread classes. The drawing references ASME standards for dimensioning, tolerancing, abbreviations, and surface texture symbols, as well as ANSI/AWS A2.4 for welding symbols. It also mandates manufacturing in accordance with LBL document AL-1220-7841, “UHV CHAMBER AND COMPONENTS PRODUCTION REQUIREMENTS,” and specifies the use of a HY-LOK part. The document emphasizes LBNL's intellectual property rights and confidentiality. Released on September 23, 2022, it is a controlled document essential for procurement and manufacturing in this federal research context.
This government file, a drawing from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL), details the specifications for a "MIRROR CENTER PIN" component (ITEM NUMBER AL-1589-6922) for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project. The document, released on December 11, 2023, by Kyle Tyler La Fleche, outlines precise engineering requirements including dimensions in millimeters (SI units), material (SSTL_316), estimated mass (0.003 KG), and strict tolerances. Key instructions cover surface finish per ASME Y14.36M, burr removal, edge breaking, and permanent part marking with drawing number, revision, and serial number. The manufacturing process must comply with LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. This drawing is proprietary to LBNL, emphasizing intellectual property rights.
This document is a technical drawing for a "SUBSTRATE THERMAL INTERFACE FOIL" from the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL), specifically for the ALS-U - Insertion Device Beamlines project. It details manufacturing specifications, material (INDIUM_PURE), and quality control requirements. Key specifications include dimensions in millimeters, a weight of 0.004 KG, and specific tolerances for linear dimensions and angles. The document outlines applicable standards such as ASME Y14.5M-2009 for dimensioning and tolerancing, and requires all machined surfaces to meet a 1.6 finish. It also mandates the removal of burrs, breaking edges, and specific bagging and tagging procedures for the manufactured part. The drawing emphasizes LBNL's intellectual property rights and confidentiality. Released on May 8, 2023, the document serves as a critical reference for the precise fabrication of this component for the Advanced Light Source project.
This document is a five-sheet engineering drawing, AL-1613-6396 Revision B, for the "MAIN FLEXURE ASSEMBLY FLIPPED" of the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing details the assembly, including an itemized list of components, materials, and quantities, with an estimated mass of 16.295 kg. Key components include various flexures, brackets, and a comprehensive list of screws and washers. A critical note (901) specifies that "ALL SCREWS AND WASHERS TO BE GOLD PLATED." The document outlines manufacturing requirements, applicable standards (ASME Y14.5M-2009, ASME Y14.38, ASME Y14.36M, ANSI/AWS A2.4), and intellectual property rights belonging to LBNL. It also details packaging and tagging instructions and mandates manufacturing in accordance with LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. The drawing was authored by Kyle Tyler La Fleche and officially released on May 6th, 2025.
This government file from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) details the design specifications for a "FLEXURE YOKE, M1" component, drawing number AL-1613-6619, Revision B, as part of the Advanced Light Source (ALS-U) - Insertion Device Beamlines project. The document specifies materials, dimensions in millimeters, and manufacturing tolerances for various stainless steel components, including square tubes and steel blocks. Key specifications include surface finish requirements, burr removal, edge breaking, and welding standards (ANSI/AWS D1.1/D1.1M & D10.4). The file also outlines marking requirements for parts with drawing number, revision, and serial number. This document serves as a detailed technical drawing and specification sheet for a critical component within a federal research laboratory project, indicating its use in procurement or manufacturing processes for government-funded scientific infrastructure.
This document, DWG. NO. AL-1613-6632 REV. B, from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL), details the design specifications for a "FLEXURE YOKE, M3" for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project. The estimated mass is 5.722 KG, and the drawing units are in mm-kg-s. The document outlines intellectual property rights, stating that the drawing is confidential and subject to return on demand, with no reproduction or disclosure without LBNL's written permission. It includes a bill of materials with various square tubes and steel blocks, all made of SSTL_316, and an SST sheetmetal component. Detailed notes specify dimensions in millimeters (with U.S. customary units in brackets), applicable standards (ASME Y14.5M-2009, ASME Y14.38, ASME Y14.36M, ANSI/AWS A2.4), surface finish requirements (1.6 [63] per ASME Y14.36M), burr removal and edge breaking specifications, and permanent part marking instructions. Welding must adhere to ANSI/AWS D1.1/D1.1M & D10.4, with stress relief required after welding and prior to final machining. The document also contains engineering drawings with specific dimensions, tolerances, and features like M8X1.25 - 6H THRU threads and various radii and angles.
The document is a technical drawing, AL-1635-1411 Revision C, for the M1 Cosmic Base Vacuum Tank Assembly, part of the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing details the assembly, including an estimated mass of 306.053 KG, and specifies dimensions in millimeters (mm) with SI units. It lists 15 distinct components, such as vacuum tank lids, copper liners, radiation shield discs made from SSTL_304, and various screws and nuts made from SSTL_304, SSTL_316, and SSTL_18-8, as well as steel locating bolts. Key notes include adherence to ASME Y14.5M-2009 for dimensioning and tolerancing, and specific plating requirements: gold plating for all vacuum side hardware (ASTM B488-18) and silver plating for all air side hardware (ASTM B700-08). The document was released on May 22, 2025, and includes a revision description indicating the addition of Sheet 2 for radiation shielding disc views. This document serves as a critical blueprint for manufacturing and assembly, ensuring precision and compliance with LBNL's intellectual property rights and specific material and coating standards.
This document is a technical drawing, AL-1635-1412 Rev B, for the M3 COSMIC BASE VACUUM TANK ASSEMBLY, property of Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). It details the design, components, and specifications for the Advanced Light Source (ALS-U) Insertion Device Beamlines project. The assembly has an estimated mass of 216.291 KG and lists specific materials like copper and stainless steel for its components, including various screws, nuts, and weldments. Key notes include all dimensions in millimeters and SI units, adherence to ASME and ANSI/AWS standards, and specific plating requirements for vacuum and air side hardware (gold and silver, respectively). The drawing was released on April 10, 2025, and emphasizes LBNL's intellectual property rights.
This document is a technical drawing, AL-1635-1413 Revision C, for the M1 MAESTRO BASE VACUUM TANK ASSEMBLY, part of the Advanced Light Source (ALS-U) Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing details the assembly's components, including various vacuum tank weldments, copper liners, and hardware such as nuts, screws, and washers. Key specifications include dimensions in millimeters, SI units, and tolerances for linear and angular measurements. Important notes specify applicable standards like ASME Y14.5M-2009 for dimensioning and tolerancing, as well as plating requirements: gold plating for all vacuum-side hardware per ASTM B488-18 and silver plating for air-side hardware per ASTM B700-08. The document also includes intellectual property disclaimers, release information, and a bill of materials.
The document details the "M3 Maestro Base Vacuum Tank Assembly," a critical component for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing, AL-1635-1414, revision B, outlines the assembly's components, materials, and specifications. Key items include the vacuum tank base lid, copper liners, main body, and top lid, along with various screws, nuts, and locating bolts, some requiring gold or silver plating. The document specifies dimensions in millimeters, SI units, and adheres to ASME and ANSI/AWS standards. It emphasizes LBNL's intellectual property rights and confidentiality. The assembly has an estimated mass of 293.872 kg and was officially released on April 10th, 2025.
The Statement of Work (SOW) document AL-1697-2252 Rev. G outlines the design, fabrication, testing, and shipment of M1/M3 Flexure Systems and Vacuum Chambers for the Advanced Light Source Upgrade (ALS-U) project at Lawrence Berkeley National Laboratory (LBNL). The project involves manufacturing build-to-print flexure systems and vacuum chambers, with the added responsibility for the subcontractor to design and integrate a homing system into the flexures and a bakeout heating system into the vacuum chambers. The SOW details deliverables, schedules, project administration, quality assurance, fabrication, and shipping requirements. Key aspects include adherence to technical specifications, multiple design reviews (PDR, FDR), Factory Acceptance Tests (FAT), and a Shipping Readiness Review (SRR). The subcontractor is responsible for most materials and COTS parts, excluding optics, flexure system actuators, and controllers, which LBNL will provide. The document emphasizes strict quality control, documentation, and communication protocols, with several hold points requiring LBNL's written approval before proceeding.
The Advanced Light Source Upgrade Project at Lawrence Berkeley National Laboratory outlines the technical specifications for manufacturing and testing M1 and M3 flexure systems, vacuum chambers, and auxiliary components for the COSMIC and MAESTRO beamline upgrades. This document, AL-1697-2257 Revision C, details requirements for five flexure systems, two transport yokes, four vacuum chambers, four copper liners, fifteen flexure mounting column subassemblies, and thirteen vacuum chamber support column subassemblies. Key aspects include design overviews of flexure systems and vacuum chambers, detailed technical requirements for build-to-print and build-to-specification components, material specifications, integration guidelines, and Factory Acceptance Test (FAT) procedures to ensure functionality and adherence to UHV standards prior to shipment. The project emphasizes precise motion control, temperature regulation, and UHV compatibility for all components.
The document, "ACL: M1/M3 Flexure Systems" (AL-1697-2263, Revision A), outlines the acceptance criteria for the M1/M3 Flexure System as part of the Advanced Light Source Upgrade Project at Lawrence Berkeley National Laboratory. Released on May 29, 2025, the document specifies a "High" level of care for the flexure system, manufactured by Cinel Scientific Instruments. Key personnel, including Kyle La Fleche (RE and Technical Representative), Arnaud Allézy (Chief Engineer for ALS 2.0), and others, are responsible for approvals. The document references several authorizing and related documents, including the ALS-U Quality Assurance Plan and various technical specifications and drawings. The acceptance criteria include inspecting shipping crates, inventorying components against a Bill of Materials, successful completion of flexure system acceptance testing (TIP: AL-1805-8979), and confirming the system's readiness for prestaging. The responsible engineer verifies all tests and characteristics.
The document, AL-1697-5926, Rev B, details the design and specifications for the "M1 COSMIC VACCUM TANK MAIN BODY V2" for the Ernest Orlando Lawrence Berkeley National Laboratory's Advanced Light Source (ALS-U) - Insertion Device Beamlines project. The estimated mass of the assembly is 85.217 KG, and all dimensions are in millimeters (mm) and SI units. The drawing outlines various components, primarily made of SSTL_316L and SSTL_304L, including main body sections, bypass components, and numerous fasteners and UHV flanges from manufacturers like Kurt J. Lesker and STANLEY. Key requirements include adherence to ASME standards (Y14.5M-2009, Y14.38, Y14.36M), ANSI/AWS A2.4 for welding, specific surface finishes, burr removal, and permanent part marking. Critical notes address UHV chamber and components production requirements (LBL Document AL-1220-7841), helicoil installation, and weld integrity verification through leak checks. The document includes detailed sectional views and specifies tolerances for dimensions and angles.
This document is an engineering drawing for a "COSMIC M1 RAD SHIELD DISC," produced by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing specifies design and manufacturing requirements, including dimensions in millimeters (SI units) with U.S. customary conversions, material (SSTL_304), and an estimated mass of 0.88 KG. Key details include strict tolerances (e.g., X.±1.0, .X±0.1), surface finish requirements (3.2um or better), and notes on breaking edges and removing burrs. The document references several ASME standards for dimensioning, tolerancing, and surface texture, as well as LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. It also outlines marking instructions for part identification. The drawing is officially released and subject to LBNL's intellectual property rights, indicating it is likely part of an RFP or federal grant for manufacturing or procurement within a scientific research context, specifically for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project.
This document is an engineering drawing for a "COSMIC M1 RAD SHIELD DISC - SMALL" developed by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the ALS-U - Insertion Device Beamlines project. The drawing specifies manufacturing details, material (SSTL_304), dimensions in millimeters (SI units), and tolerances. Key notes include standards like ASME Y14.5M-2009 for dimensioning and tolerancing, requirements for surface finish (1.6 [63] per ASME Y14.36M), burr removal, edge breaking, and permanent part marking. The estimated mass is 0.388 KG. The document is LBNL's intellectual property and was officially released on May 20th, 2025. This drawing serves as a technical specification for fabrication, crucial for federal government projects involving precision components.
The document, “ALS-U - INSERTION DEVICE BEAMLINES M1/M3 Flexure Systems and Vacuum Chambers BOM,” from Lawrence Berkeley National Laboratory, details the Bill of Materials (BOM) for the Advanced Light Source Upgrade (ALS-U) project, specifically focusing on the M1 and M3 flexure systems and vacuum chambers. The file, authored by Maxime Bergeret, Kyle La Fleche, Shrenik Shah, and Daniele Cocco, was officially released on October 21st, 2025. It outlines various subassemblies and components, including HHLO subassemblies, main flexure assemblies (both flipped and standard), flexure bracket assemblies, and roll actuator shield subassemblies for both COSMIC M1 and MAESTRO M1/M211 systems, as well as the COSMIC M3 and MAESTRO M211 flexure assemblies. Key components listed across these systems include substrates, cooling blocks, various types of screws, washers, pins, linear actuators with encoders, temperature sensors, and specialized brackets. The document also provides manufacturer details for certain parts, with a recurring note that linear actuators are excluded from the contract scope and will be provided by LBNL, with subcontractors responsible for testing the flexure assembly with a dummy in place. The document is crucial for procurement and assembly of these beamline components.
This document, AL-1747-5018, is a detailed engineering drawing from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the "MAESTRO M1 FLEXURE SYSTEM" as part of the "ALS-U - INSERTION DEVICE BEAMLINES" project. It outlines the design, components, and assembly of a precision flexure system, with an estimated mass of 62.751 KG. The document specifies general tolerances, material requirements, and manufacturing notes, including the need for all dimensions to be in millimeters (mm) and SI units, adherence to ASME standards (Y14.5M-2009, Y14.38, Y14.36M), and ANSI/AWS A2.4 for welding. Key components include various subassemblies like the HHLO Subassembly - V2, Main Flexure Subassembly, MAESTRO M1 Flexure Bracket Assembly, and Roll Actuator Shield Subassembly, along with numerous stainless steel screws and washers, and thermal isolation washers made of CERAMAZIRC ULTRA TOUGH HIP. All screws and washers are required to be gold plated. The document also provides specific assembly instructions for fastening various items. This drawing is proprietary to LBNL and is subject to their intellectual property rights and confidentiality clauses. It was officially released on April 8th, 2025.
The document, AL-1747-5027 Revision B, from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL), details the design and specifications for the MAESTRO M1 FLEXTURE BRACKET ASSEMBLY. This drawing is proprietary to LBNL and outlines components for the Advanced Light Source (ALS-U Insertion Device Beamlines) project. The assembly has an estimated mass of 37.762 KG and specifies tolerances for dimensions, angles, and machined surfaces. The document provides a comprehensive list of 15 items, including various brackets, blocks, spheres, washers, screws, and pins, with their quantities, item numbers, descriptions, materials, and manufacturers. Key notes include all dimensions in millimeters, adherence to ASME and ANSI/AWS standards, specific bagging and tagging requirements for parts, manufacturing compliance with LBL document AL-1220-7841 for UHV components, and the requirement for all screws and washers to be gold plated. The document also includes detailed sections and views (A-A, B-B, C-C) with corresponding details (Z, Y, X) showing press-fit installations for specific pins. It was officially released on March 4th, 2025.
This government file, a drawing from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL), details the design and specifications for a “MAESTRO FLEXTURE MOUNTING BRACKET-ACTUATOR.” The document, identified as DWG. NO. AL-1747-5201, outlines precise dimensions in millimeters, material (PH 13-8 MO (H1000)), and surface treatments. Key features include various hole specifications (e.g., press fit and slip fit for m6 dowel pins, blind hole vents, and threaded holes), tolerances, and machining requirements. The drawing incorporates specific notes regarding applicable standards (ASME Y14.5M-2009, ASME Y14.38, ASME Y14.36M, ANSI/AWS A2.4), burr removal, edge breaking, and permanent part marking. It also specifies that the item must be manufactured according to LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. The document includes intellectual property clauses from LBNL and indicates an estimated mass of 9.716 kg. The latest revision (D) includes
This document, AL-1747-7604 REV B, from Ernest Orlando Lawrence Berkeley National Laboratory (LBNL), details the HHLO SUBASSEMBLY - V2 for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project. It is a drawing specification outlining the components, materials, and manufacturing requirements for the subassembly. Key components include an M1 substrate, thermal interface foil, barrel nut subassembly, and a cooling block, along with specific hardware like Belleville washers and SHCS screws, all of which are to be gold-plated. The document specifies dimensions in millimeters, adheres to ASME standards for dimensioning and tolerancing, and requires manufacturing in accordance with LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. The estimated mass of the subassembly is 6.081 kg, and tolerances for machined surfaces are provided. This document serves as a critical technical specification within a federal government project, ensuring precision and adherence to strict scientific and engineering standards.
The document, drawing number AL-1747-7607 Rev B, details the design and manufacturing specifications for an HHLO Cooling Block - V2 for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). This drawing is LBNL's intellectual property. The estimated mass of the component is 3.42 kg, with specific tolerances for dimensions and angles. It includes a Bill of Materials listing components like cooling block bodies, face plates, cooling tubes, VCR butt weld glands, and nuts, primarily made from INVAR_36 and SSTL_316. Manufacturing notes specify dimensions in millimeters, applicable ASME and ANSI/AWS standards, surface finishes, burr removal, permanent part marking, and compliance with LBNL document AL-1220-7841 for UHV chamber production and weld integrity verification. A detailed heat treatment process in a vacuum furnace is outlined, including specific temperature ramps and holds before grinding. The document also includes detailed diagrams with sectional views and specific dimensions for various parts of the cooling block.
This government file details the engineering specifications for the MAESTRO FLEXTURE MOUNTING BRACKET-BASE V2, drawing number AL-1791-7249, Revision A. The document provides comprehensive technical requirements for manufacturing, including dimensions in millimeters (mm) and SI units, with U.S. customary units (inch) for reference. Key specifications cover applicable standards such as ASME Y14.5M-2009 for dimensioning and tolerancing, surface finish requirements (1.6 [63]), and burr/edge removal (0.25 [.010] to 0.75 [.030] chamfer or radius). It also mandates permanent part marking per EG-1002-1955 and SAE AS478 2D2, internal radii maximums (0.25 [.010]), and manufacturing in accordance with LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. The material specified is PH 13-8 MO (H1000) with an estimated mass of 25.851 KG. The drawing originates from the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source (ALS-U - Insertion Device Beamlines) project, emphasizing intellectual property rights. It includes detailed views, sections, and hole specifications for various fasteners and dowel pins.
The document outlines the technical specifications for manufacturing a “COSMIC FLEXURE MOUNTING BRACKET - BASE V2” for the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) Advanced Light Source (ALS-U) project. It details engineering standards, dimensions, materials, and manufacturing requirements. Key specifications include all dimensions in millimeters, adherence to ASME Y14.5M-2009 for dimensioning and tolerancing, a 1.6 [63] surface finish, and removal of burrs and sharp edges. Parts must be permanently marked with drawing and serial numbers per EG-1002-1955 and SAE AS478 2D2. All internal radii are to be 0.25 [.010] maximum. The item is to be manufactured according to LBL document AL-1220-7841, UHV Chamber and Components Production Requirements. The material specified is PH 13-8 MO (H1000) with an estimated mass of 25.495 kg. The document also includes detailed diagrams with various dimensions and tolerances for different features and sections of the bracket, as well as specific instructions for press fits and threaded holes. The drawing is the property of LBNL, with intellectual property rights reserved.
The document is a technical drawing for a "FLEXTURE MOUNTING BRACKET - RIB V2" (DWG. NO. AL-1795-3340, REV. C), produced by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). It details the design, dimensions (in millimeters and SI units), material (PH 13-8 MO (H1000)), and manufacturing specifications for the part. Key aspects include tight tolerances, surface finish requirements, thread specifications (Class G or H), and instructions for deburring and edge breaking. The document also specifies marking requirements for the part, including the drawing number, revision, and serial number. It states that the item must be manufactured in accordance with LBNL document AL-1220-7841, covering UHV Chamber and Components Production Requirements, indicating its use in a high-vacuum environment. The drawing is proprietary to LBNL, with strict intellectual property rights.
This document is a technical drawing, AL-1805-0645, for a COSMIC M1 RAD SHIELD - CORNER, developed by the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing details the design specifications, materials, and manufacturing requirements for this component, which is part of the Advanced Light Source (ALS) and ALS-U Insertion Device Beamlines project. Key details include dimensions in millimeters, a weight of 0.717 kg (estimated mass), and the use of SSTL_304 material. The document specifies tolerances for linear and angular dimensions, surface finish requirements (3.2um or better), and notes regarding threads, edge breaking, and burr removal. It also outlines applicable standards such as ASME Y14.5M-2009 for dimensioning and tolerancing, and mandates permanent part marking per LBL document AL-1220-7841 for UHV Chamber and Components Production Requirements. The drawing is subject to LBNL's intellectual property rights.
The Advanced Light Source Upgrade Project at Lawrence Berkeley National Laboratory has released an Acceptance Criteria List (ACL) for M1/M3 Vacuum Chambers and Auxiliary Components. This document, AL-1805-9206 Rev. C, outlines the criteria for the acceptance of four vacuum chambers, 15 column bellows, 15 column cooling blocks, and 13 tank columns. Key steps include inspecting shipping crates, inventorying all components against the Bill of Materials (AL-1746-4743), successful completion of acceptance testing as per TIP AL-1805-8979, and confirming readiness for pre-staging. The document, prepared by Henry P. Alvarez, outlines a
This document is a two-sheet drawing (AL-1807-0309, Revision A) for the Advanced Light Source Upgrade (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). The drawing, created by Robin Armstrong and released on April 8, 2025, details the design and specifications for a component with an estimated mass of 2.1 KG. It includes LBNL's intellectual property notice, specific tolerances for dimensions and angles, and general references for machining, such as thread classes, edge breaking, and burr removal. The drawing units are in mm-kg-s, with a scale of 1:2. It is officially released and subject to LBNL's intellectual property rights, emphasizing the confidential nature of the information.
This document, AL-1807-0344 Revision A, is a two-sheet engineering drawing from the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source (ALS-U) - Insertion Device Beamlines project. The drawing, titled "MAESTRO M211 AXO," has an estimated mass of 2.2 KG and specifies tolerances for dimensions, angles, and machined surfaces. It includes general references for threads, edge breaks, and burr removal. The document is the property of LBNL, subject to their intellectual property rights, and is considered confidential. It was checked by grlyall and ktlafleche, authored by Robin Armstrong, and released by mbergeret. The drawing uses mm-kg-s units and references document EG-1000-0923. It was officially released to the LBNL Document Control Center on April 11th, 2025, and May 20th, 2025.
The document is a three-sheet technical drawing, AL-1807-0519 Revision A, for the MAESTRO M221 Flexure Assembly, part of the Advanced Light Source (ALS-U) - Insertion Device Beamlines project at Ernest Orlando Lawrence Berkeley National Laboratory (LBNL). It details the assembly's components, including various flexure assemblies, an AXO unit, brackets, shields, and numerous fasteners like washers and screws. Key specifications include an estimated mass of 49.435 KG, dimensions in millimeters (mm-kg-s units), and tolerances for linear and angular measurements. The drawing emphasizes adherence to LBNL's intellectual property rights and confidentiality. Manufacturing notes specify compliance with ASME standards, UHV chamber requirements (AL-1220-7841), and the gold plating of all screws and washers per ASTM B488-18. The document was officially released on May 12, 2025.
This document is a technical drawing, AL-1807-0669 Revision A, for the Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) pertaining to the Advanced Light Source (ALS-U) - Insertion Device Beamlines project. The drawing, created in CREO Parametric, details specifications for a component with an estimated mass of 2.2 KG and includes tolerances for linear and angular dimensions, surface finishes, and manufacturing notes. It is proprietary to LBNL, with strict intellectual property rights and confidentiality clauses. The document indicates it was released on April 10, 2025, and is a Source Control Drawing officially released to the LBNL Document Control Center.
The Lawrence Berkeley National Laboratory document AL-1846-2210 details government-furnished property for a subcontract, specifically focusing on U.S. Government property. It lists two main items: Piezo Actuators N-216 and Piezo Controllers E-712K290, both manufactured by NEXLINE by PI. The actuators, valued at $246,900.00 total, are to be integrated into the project. The controllers, each valued at $18,000.00, are designated for return. The document provides quantities, serial numbers (for controllers), approximate values, and export codes for each item. This tracking document, dated September 29, 2025, with a revision date of October 15, 2025, serves as an inventory and directive for managing these specialized components within the scope of the project.
The provided file details numerous components and assemblies related to the "ALS-U - INSERTION DEVICE BEAMLINES" project, specifically focusing on various M1 and M3 modules. The entries, primarily classified as "DETAIL," "ASSEMBLY," and "INSEPARABLE ASSEMBLY," include items such as radiation shields, flexure assemblies, vacuum tank components, copper liners, and actuator parts. Key components mentioned are COSMIC M1/M3 RAD SHIELD, M3 PITCH/ROLL FLEXURE ASSEMBLY, MAESTRO M211 AXO, FLEXURE YOKE, MAESTRO M3 VACUUM TANK MAIN BODY WELDMENT, and ACTUATOR SHIELD FRONT PLATE. The documents were created and released by various personnel, including ktlafleche, robinarmstrong, and mbergeret, between 2021 and 2025. This compilation represents a detailed inventory of engineering and manufacturing documents for critical beamline infrastructure within the ALS-U project.
The Lawrence Berkeley National Laboratory document details the Bill of Materials (BOM) for the Advanced Light Source (ALS-U) Insertion Device Beamlines, specifically focusing on the M1/M3 Flexure Systems and Vacuum Chambers. The document outlines comprehensive lists of components for both COSMIC and MAESTRO M1 and M3 flexure assemblies. Key components include HHLO subassemblies with cooling blocks, main flexure assemblies with various pitch/roll flexures and adjustable hard stops, and sophisticated pitch and roll actuator subassemblies featuring linear actuators with encoders, heaters, and temperature sensors. Additionally, the BOM covers flexure bracket assemblies, roll actuator shield subassemblies, and a variety of associated hardware such as washers, screws, and pins. The document also provides part numbers, quantities, versions, states (e.g., Released), and manufacturers for each item, along with notes on specific components like gold plating or items excluded from the contract scope, where subcontractors are responsible for testing. The detailed breakdown highlights the precision engineering and specialized components required for these advanced scientific instruments.