HSR BPM Cryo-Cable Assembly
ID: 438478Type: Combined Synopsis/Solicitation
Overview

Buyer

ENERGY, DEPARTMENT OFENERGY, DEPARTMENT OFBROOKHAVEN NATL LAB -DOE CONTRACTORUpton, NY, 11973, USA

NAICS

Electronic Connector Manufacturing (334417)

PSC

CABLE, CORD, AND WIRE ASSEMBLIES: COMMUNICATION EQUIPMENT (5995)
Timeline
    Description

    The Department of Energy, through Brookhaven National Laboratory, is seeking proposals for the design and fabrication of HSR BPM Cryo-Cable Assemblies as part of the Electron-Ion Collider project. The procurement involves up to 1,171 cable assemblies, including 12 design verification units and an option for 1,159 production units, which will be utilized in the Hadron Storage Ring to carry radio frequency electrical signals through a cryogenic environment. This project is critical for advancing scientific research in particle physics, ensuring the successful integration of these specialized components into the laboratory's infrastructure. Interested bidders must submit their proposals by January 31, 2025, with all inquiries directed to William Koncelik at wkoncelik@bnl.gov or Kevin Kirkendall at kkirkenda@bnl.gov.

    Point(s) of Contact
    Files
    Title
    Posted
    This document is Amendment No. 7 to Request for Proposal (RFP) No. 438478 concerning the design and fabrication of the HSR BPM Cryo-Cable Assembly for the Electron-Ion Collider (EIC). The amendment outlines the scope, detailing the intent to procure up to two different sizes of the assembly, with specified outer diameter ranges and quantities. The base purchase includes 6 preproduction components of each size, while the option purchase allows for an additional 1,159 production components for one of the sizes. Brookhaven Science Associates (BSA) may award multiple subcontracts based on proposals received. Additionally, the due date for proposals has been extended to December 18, 2024, and the rights for option exercises must be completed by September 10, 2025. Revised attachments, including the statement of work and technical specifications, are specified for inclusion in the proposal. Overall, this amendment ensures clarity in the procurement process, updating suppliers on requirements while maintaining the terms of the original RFP.
    Brookhaven Science Associates (BSA), under its contract with the U.S. Department of Energy, issued Request for Proposal (RFP) No. 438478 for the design and fabrication of the Electron-Ion Collider (EIC) Hadron Storage Ring Beam Position Monitor (BPM) Cryo-Cable Assembly. The contract aims to produce up to 12 preproduction assemblies with an option for up to 1,159 production units. Offerors are to submit proposals by June 21, 2024, with evaluation rooted in technical capabilities, past performance, manufacturing abilities, and quality assurance criteria. The selection process emphasizes a "Best Value" procurement approach, balancing technical merit and pricing without strictly favoring the lowest offer. The RFP outlines a detailed proposal structure, including compliance matrices, design specifications, production capabilities, and quality plans, underscoring the importance of meeting stringent performance standards. Additionally, a Small Business Subcontracting Plan is required for proposals over $750,000. The entire process illustrates BSA’s commitment to ensuring high reliability and advanced technology for the EIC project, critical for modern accelerator physics at Brookhaven National Laboratory.
    The document outlines the General Terms and Conditions for noncommercial items provided by Brookhaven Science Associates, LLC (BSA) for contracts involving the operation of Brookhaven National Laboratory. It defines essential terms such as "Agreement," "Contractor," and "Government," and establishes the order of precedence for resolving inconsistencies in contract provisions. Key articles detail compliance requirements, dispute resolution processes, termination clauses, payment terms, and the Contractor's obligations regarding safety, environmental concerns, and hazardous materials. Notably, provisions concerning unauthorized obligations, warranty terms, and intellectual property indemnity emphasize accountability and risk management. BSA's commitment to upholding a respectful workplace and ensuring compliance with laws, including labor laws and environmental regulations, is highlighted throughout. The document serves as a comprehensive guide for contractors working with BSA, ensuring a clear understanding of their legal obligations and the collaborative processes required to fulfill contract terms, aligning with federal and state procurement standards.
    The Statement of Work (SOW) outlines the procurement requirements for the Hadron Storage Ring Beam Position Monitor (BPM) Cryo-Cable Assemblies for the Electron-Ion Collider at Brookhaven National Laboratory (BNL). The document details the contractor's responsibilities in designing, manufacturing, and testing the Cable Assemblies, with an initial order of 12 pre-production units and an option for 1,159 production units upon satisfactory testing. Key aspects include compliance with specifications, engineering design approval, quality assurance, and documentation requirements. The SOW specifies management plans, including program and manufacturing inspection plans that require BSA approval, along with detailed design reviews. Additionally, the contractor must follow environmental, safety, and health guidelines during production. The document emphasizes the importance of quality management, with provisions for inspections, tests, and corrective actions to ensure the Cable Assemblies meet all requirements before final acceptance and delivery. By outlining the framework for these complex components' development, the SOW supports the broader goals of the EIC project, which aims to advance scientific research in particle physics.
    The Statement of Work (SOW) outlines the procurement and manufacturing requirements for the HSR BPM Cryo-Cable Assemblies for the Electron-Ion Collider project at Brookhaven National Laboratory. Effective from May 7, 2024, the document establishes contractor obligations for design, production, and testing of approximately 1,159 units post-approval of pre-production units. The document provides a detailed scope including design specifications, engineering responsibilities, quality assurance protocols, and necessary compliance with ESH standards. Key deliverables include program and manufacturing plans, final design drawings, and documentation upon completion, emphasizing the importance of regular progress monitoring and adherence to safety regulations. A detailed schedule sets specific timelines for each phase of the process, from contract award through delivery of production units. The SOW encourages value engineering to improve performance and reduce costs, reinforcing a commitment to high-quality standards demanded by the Brookhaven Science Associates. Ultimately, the specifications serve to ensure the successful integration of the Cable Assemblies into the EIC infrastructure while maintaining compliance with rigorous technical and safety requirements throughout the project's lifecycle.
    The document is a technical specification for the EIC HSR BPM Cryo-Cable Assembly intended for the Electron-Ion Collider at Brookhaven National Laboratory. It outlines the design, performance, and testing requirements for cable assemblies that transport beam position monitor signals through cryogenic environments. The specifications detail essential characteristics such as electrical performance (e.g., impedance, insertion loss) and physical construction materials, emphasizing compliance with military and industry standards. Revision history notes updates made to connector types and size specifications. Key aspects include operating temperature ranges, ultra-high vacuum compatibility, and cleanliness requirements for materials to prevent contamination during usage. The document also specifies inspection and acceptance testing procedures to ensure compliance with technical requirements prior to final delivery to the laboratory. The significance of this specification lies in its provision of essential data and guidelines necessary to secure the functionality and reliability of accelerator hardware, supporting broader scientific research objectives. As such, it reflects the government’s commitment to advancing experimental physics and related fields through rigorous technical standards and quality assurance measures.
    The document outlines the technical specifications for the Hadron Storage Ring (HSR) Beam Position Monitor (BPM) Cryo-Cable Assembly to be utilized in the Electron-Ion Collider (EIC) at Brookhaven National Laboratory (BNL). The assembly is designed for high-performance operation, carrying radio frequency signals through a cryogenic environment while adhering to strict quality and performance criteria. Key specifications include maintaining a characteristic impedance of 50 Ohm, a minimum bend radius of 0.5 inches, and a Voltage Standing Wave Ratio (VSWR) of less than 1.3:1 across a frequency range of 20 MHz to 3 GHz. The materials used must not include hazardous substances, comply with established military standards, and undergo rigorous testing for cleanliness and leak rates suitable for high-vacuum environments. The document also delineates the responsibilities of the contractor in terms of production, testing, and documentation, emphasizing the importance of meeting these specifications for successful procurement and installation. This specification supports larger federal grant initiatives focused on advancing accelerator technology in scientific research, underscoring BNL's commitment to innovative physics research through compliance and quality in engineering practices.
    The document pertains to the Brookhaven National Laboratory's Electron-Ion Collider (EIC) project, specifically detailing the specifications and requirements for BPM (Beam Position Monitor) coaxial cables used in the Hadron Storage Ring's beam instrumentation. It includes comprehensive cable specifications, materials, and environmental conditions, emphasizing production standards such as ASME tolerance and U.S. Department of Commerce export controls. Key aspects include mechanical and electrical parameters, connector details, and marking requirements for identification purposes. The cable's design ensures optimal performance at varying temperatures and vacuum levels, with provisions for signal matching and frequency tuning. Revision history indicates iterative design adjustments based on testing and feedback, aligning with safety and quality assurance measures mandatory for federal projects. The file thus serves as an essential reference for manufacturers and contractors responding to federal grants or RFPs, ensuring compliance with technical specifications established for high-stakes scientific research.
    The document outlines specifications and drawings related to the Electron-Ion Collider project at Brookhaven National Laboratory, particularly the design and manufacturing details for the BPM coaxial cable assemblies. Key sections detail materials, dimensions, environmental requirements, and electrical characteristics crucial to the project. The specifications include stringent tolerances for mechanical dimensions, environmental conditions such as operating temperatures, and vacuum levels that must be maintained. Additionally, it emphasizes the importance of appropriate manufacturing practices as outlined in corresponding specifications. The document's revisions track changes in tooling and design, ensuring compliance with quality assurance standards. By providing detailed engineering insights, the document contributes to the successful execution of the Electron-Ion Collider project, reflecting the government's focus on advanced scientific research infrastructure and safety protocols.
    The Brookhaven National Laboratory (BNL) outlines the Supplier Quality Assurance Requirements (BNL-QA-101) to ensure compliance from its suppliers. The document consists of two main sections: general requirements applicable to all suppliers and special requirements invoked through procurement documentation. It stipulates that suppliers must maintain an effective quality system aligned with ISO 9001 standards and mandates adherence to additional quality criteria, including product traceability, proper packaging, and notifications for any safety alerts or recalls. Key requirements include assessments by BNL representatives, change approvals, and responsibilities for subcontractors. Specific precautions against counterfeit parts and procedures for handling sensitive equipment are emphasized. Special requirements necessitate documentation such as manufacturing and inspection plans, certificates of conformance, and comprehensive records of materials and processes used. Overall, these guidelines ensure that procurement activities meet strict quality assurance standards, enhancing safety and accountability in supplier transactions, thereby supporting BNL’s mission in scientific research and operations.
    The document pertains to Brookhaven National Laboratory’s Acquisition Management System Form, specifically regarding patent certification under contracts managed by the U.S. Department of Energy. The form requires contractors to certify compliance with the patent clause by detailing their procedures for identifying and disclosing inventions. Key aspects include the reporting of any inventions made during the contract period, the absence of subcontracts involving research, and the stipulated completion date of the contract. The contractor must provide their signature, title, and certification date, ensuring all necessary information is accurately documented. This certification process is vital for federal grants and contracts as it emphasizes adherence to intellectual property regulations and accountability during the performance period of government-funded projects. The form underscores the importance of transparency in managing federal resources and supports the pursuit of innovation while safeguarding government intellectual property.
    The document pertains to the Electron-Ion Collider project at Brookhaven National Laboratory, detailing the specifications and drawings for a coaxial cable assembly. Key points include material requirements, environmental conditions, mechanical standards, and electrical performance metrics. The cable specifications outline the use of 316L or 304L stainless steel for outer conductors, with oxygen-free copper center conductors and a low-density silicon dioxide dielectric. The document emphasizes adherence to strict dimensional tolerances and quality assurance protocols, referencing the ASME Y14.5 2009 standard. Additionally, it includes guidance for marking the cables in alignment with military standards. The revision history indicates ongoing updates to the document, ensuring compliance with project requirements. The summary serves to inform stakeholders involved in procurement and technical specifications within the framework of federal RFPs related to advanced scientific research infrastructure.
    The document outlines a contract between Brookhaven Science Associates, LLC (BSA) and a contractor for designing and producing EIC HSR BPM Cryo-Cable Assemblies. The contract details the scope of work, including the contractor's responsibilities for delivering specified quantities of components and adhering to technical specifications and a detailed statement of work. The timeline highlights milestone deliverables such as program plans, manufacturing and inspection plans, and final documentation, with set deadlines following contract award. Payment terms remain undecided, but invoices must be submitted electronically. Shipping and labeling requirements are clearly specified, including compliance with customs regulations for international shipping. Multiple representatives from BSA are designated for technical and contractual matters, emphasizing structured communication throughout the contract period. Additionally, it includes a patent certification requirement upon contract completion. This contract operates under the supervision of the U.S. Department of Energy, underscoring its federal framework. Overall, it reflects careful adherence to project management standards and compliance with government procurement practices.
    This contract between Brookhaven Science Associates, LLC (BSA), under the U.S. Department of Energy, includes the design and delivery of EIC HSR BPM Cryo-Cable Assemblies. The contractor is responsible for providing six design verification components and has an option for an additional 1,159 production units, which can be exercised unilaterally by BSA by September 10, 2025. The document outlines a detailed timeline for deliverables, including a program plan, manufacturing inspection plan, design drawings, and pre-production and production unit deliveries over a specified period. The contract specifies payment terms, emphasizing milestone-based payments upon approval of invoices. BSA's procedures for shipping and labeling are detailed, along with requirements for handling international shipments that must comply with U.S. customs regulations. The contract is subject to BSA's general terms, with specific points of contact for both technical and contractual issues. Overall, this document serves as a formal agreement to ensure that the contractor meets specific performance, quality, and delivery standards while adhering to regulatory requirements.
    The Annual Representations & Certifications form is mandatory for Offerors, particularly Brookhaven National Laboratory, to provide essential registration information and certifying statements for U.S. Government contracts. All Offerors, regardless of their business size, must fully complete Sections A.1. and C, while Foreign and Small Business Offerors must additionally fill out Sections A.2. and A.3., respectively. The form emphasizes firm identification, taxpayer information, business type classification, and compliance with Federal laws, including proper disclosures regarding lobbying efforts and executive compensation if applicable. Specifically, the sections require details on business size, ownership categories, and various certifications relevant to federal contracting, including obligations for small businesses and entities involved with foreign income. Furthermore, the document underscores that erroneous or misleading certifications may lead to severe penalties. It concludes with the requirement for the Offeror's authorized representative to sign off on these representations, affirming accuracy and accountability throughout the contracting process. Overall, this form is an integral part of compliance for any organization wishing to engage in federal contracting, aligning with policies for transparency, integrity, and responsibility.
    The document outlines a procurement proposal from Brookhaven National Laboratory for EIC HSR BPM Cryo-Cable Assembly components, managed by Brookhaven Science Associates, LLC under a U.S. Department of Energy contract. It includes a proposal pricing sheet detailing the quantities, unit prices, and terms of delivery for both design verification and production components. Specifically, the proposal requests 12 units of the base assembly and 1,159 options for the production component, with a total price to be determined. The pricing is fixed for 120 days with delivery terms set to FOB Destination to Upton, NY, on a Net 30 basis. The document emphasizes adherence to the established requirements and delivery schedules, necessitating signatures for agreement. This procurement is part of the broader framework involving federal RFPs, underscoring the laboratory's need for specific technology and components in research and development activities.
    The document outlines a proposal pricing sheet submitted by Brookhaven National Laboratory in response to a Request for Proposal (RFP) for EIC HSR BPM Cryo-Cable Assembly. Managed by Brookhaven Science Associates under a U.S. Department of Energy contract, this form presents detailed pricing for various components of the cable assembly, including both a design verification component and a production option. The pricing structure includes quantities and unit prices for specific items, while the total price remains to be finalized. Key aspects of the proposal include delivery terms of FOB Destination with a net payment term of 30 days and a commitment to keep prices firm for 120 days. By signing the document, the submitting firm agrees to meet the requirements and delivery schedule stipulated by Brookhaven Science Associates. This document is a crucial element in the procurement process, ensuring compliance with government contracting regulations and facilitating the acquisition of essential laboratory components necessary for project execution. Overall, it reflects an organized approach to procurement in the government sector, emphasizing accountability and detailed financial planning.
    The document is an Acquisition Management System form associated with the Brookhaven National Laboratory, specifically relating to a Request for Proposal (RFP) for the EIC HSR BPM Cryo-Cable Assembly. The proposal pricing sheet outlines various components and prices for both design verification and production components required for the assembly. It includes detailed pricing information for several items, quantities, and a total price, reflecting an offer from a vendor whose identity is yet to be filled in. The document stipulates that the pricing remains firm for 120 days, with delivery terms set to be FOB Destination/Incoterms 2020 – DAP: Upton, NY, and payment terms of Net 30 Days. The vendor must agree to the requirements, terms, conditions, and delivery schedules specified by Brookhaven Science Associates. This document serves as a proposal following the solicitation to fulfill a federal government requirement, illustrating the structured and formal nature of federal procurements within the Department of Energy's operational framework. It encapsulates key information necessary for the evaluation of bids concerning governmental contracts and grants.
    Amendment No. 1 to Request for Proposal (RFP) No. 438478 establishes updated specifications for the HSR BPM Cryo-Cable Assembly procurement process. The amendment outlines the total requirement of 1,171 cable assemblies, which include 12 design verification components and 1,159 production components, categorized by six specific dash numbers with detailed quantities. The document reinforces that all other terms of the RFP remain unchanged and specifies that materials and workmanship must meet the established contract requirements. Recipients of the amendment are requested to confirm receipt via email to the designated contact person, Bill Koncelik. This amendment serves as a crucial step in ensuring the acquisition of the correct cable assemblies within the framework of federal procurement procedures.
    This document is Amendment No. 2 to Request for Proposal (RFP) No. 438478, concerning the HSR BPM Cryo-Cable Assembly. Issued by the Property and Procurement Management Division, the amendment details the incorporation of specific .STP files and a revised Proposal Price Page, which now requires pricing for each cable drawing and for two different outer diameter cable sizes. The amendment aims to clarify the proposal process for bidders, ensuring all submissions align with updated specifications. All other terms and conditions of the original RFP remain unchanged. Bidders are requested to confirm receipt of this amendment via email. This document highlights the federal government's structured approach to procuring specialized equipment, reinforcing compliance and clarity in proposal submissions.
    The Property and Procurement Management Division issued Amendment No. 3 to Request for Proposal (RFP) No. 438478 regarding the HSR BPM Cryo-Cable Assembly. Key amendments include the incorporation of a clarification document and a revised drawing, as well as an extension of the proposal due date to July 8, 2024. Attachment A outlines responses to clarification questions from prospective contractors related to specifications for the connectors, cable tolerances, packaging, compliance verification, markings, cleanliness requirements, and acceptable response formats. The document emphasizes the necessity for specific technical features, such as vented connectors and leak checks at room temperature, while maintaining a focus on high cleanliness standards for installation in a vacuum environment. The amendment seeks to eliminate ambiguities in previous documentation to ensure compliance and successful bids from contractors. Overall, the RFP's purpose is to solicit proposals from vendors for custom assembly of cryo-cable technology, with an emphasis on specific safety, performance, and verification criteria essential for operational integrity within a high-tech environment.
    This document serves as Amendment No. 4 to Request for Proposal (RFP) No. 438478 for the HSR BPM Cryo-Cable Assembly, issued by the Property and Procurement Management Division. The amendment incorporates Attachment A, which contains clarification questions and answers dated June 21, 2024, and specifies that all other terms of the RFP remain unchanged. Key clarifications include acceptance of non-hermetic cable assemblies, provided they meet leakage tests, allowance for slight variations in cable sizes for cost reduction, and strict adherence to specified bending radii unless alternative proposals are presented for consideration. This amendment reflects ongoing adjustments to the procurement process to enhance vendor participation and facilitate cost-effective solutions while maintaining critical performance and quality standards for the requested assemblies.
    The document is Amendment No. 5 to Request for Proposal (RFP) No. 438478, concerning the HSR BPM Cryo-Cable Assembly. Dated June 25, 2024, the amendment incorporates a Clarification Question and Answer document that addresses specific technical requirements, particularly related to insertion loss of the cables. The amendment specifies that the requirement for insertion loss variation of ±0.05 dB can apply to subsets of cables within a larger delivery lot, providing flexibility in meeting performance specifications. The aim is to ensure that installed cables maintain matching insertion loss when used in sets. All other conditions of the original RFP remain unchanged. Interested parties are instructed to confirm receipt of this amendment via email. Overall, the document serves to clarify technical specifications for potential bidders while maintaining the integrity of the original proposal requirements.
    Amendment No. 6 to Request for Proposal (RFP) No. 438478 pertains to the HSR BPM Cryo-Cable Assembly. Issued on June 28, 2024, the amendment extends the proposal submission deadline to July 12, 2024, at 4:00 PM EST. All other terms, conditions, and provisions outlined in the original RFP remain unchanged, ensuring that all materials, work, and workmanship comply with contract requirements. Recipients are asked to confirm receipt of this amendment via email to the designated contact, Bill Koncelik. This document reflects the federal government’s procedural adjustments in managing proposal timelines while maintaining project integrity and compliance requirements.
    This document is Amendment No. 8 to Request for Proposal (RFP) No. 438478 regarding the HSR BPM Cryo-Cable Assembly. The primary purpose of this amendment is to extend the proposal submission deadline to January 31, 2025, at 5:00 PM EST. Additionally, it addresses a clarification on the proposal requirements concerning cable sizes. Bidders are encouraged to propose up to two cable sizes within the diameter range of 0.090” to 0.142”, while it is acceptable to propose a single optimal solution. Furthermore, if more than two sizes exist within that range, bidders should suggest two sizes with the greatest size difference. The amendment retains all other terms, conditions, and provisions unchanged. It concludes with contact details for acknowledgment of receipt. This amendment serves to clarify bidding expectations, allowing for a streamlined proposal process in compliance with federal procurement practices.
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