1377 - 1377004091099, MD16; 1377014411650, SS17

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The Request for Variance (RFV) 24CK999-V001, prepared on February 14, 2024, by ABC Manufacturing, Inc., addresses a pre-production modification for the CKU-5C/A (JM60) system, specifically impacting the FLU-11/A Inflation Device. The variance proposes adding a battery voltage check after the NO-FIRE SENSITIVITY test to ensure the battery voltage remains at required levels. This is a recurring minor variance, previously limited to Lot K099-12222, and an Engineering Change Proposal (ECPXX-XXX) is currently being processed to update the technical data package and prevent future recurrence. There is no cost or schedule impact associated with this variance, which affects Lots K999-12345 and K999-67890. The request, submitted by John Smith, Manufacturing Manager, is awaiting approval from the contracting officer, Jane Doe.

The CAD/PAD Item Marking Instruction, Version 1.6, dated March 6, 2023, outlines mandatory unique identification (UID) marking requirements for Cartridge Actuated Devices and Propellant Actuated Devices (CAD/PAD) components. This instruction, prepared by the CAD/PAD Joint Program Office, ensures compliance with Department of Defense (DoD) policies, specifically MIL-STD-130, for both new and remanufactured items. It details the necessity for both Human Readable Information (HRI) and Machine Readable Information (MRI), standardizing MRI to Data Matrix ECC 200 format. Key HRI data includes item nomenclature, CAGE code, lot number, serial number, and part number. MRI data constructs require specific data identifiers for CAGE, part number, serial number, lot number, and date of manufacture in Julian Date format. The document provides guidance on placement of UID markings on various item types, including those with data plates, ink/laser etching, and small items requiring adhesive labels in packaging. It also addresses specific marking requirements for items delivered in kit format and for JSF F-35 components, noting that waivers to the UID requirement are not permitted. This instruction is critical for suppliers and manufacturers to ensure proper identification and traceability of CAD/PAD items within military maintenance systems.

The USAF & USN CAD/PAD Statement of Work outlines requirements for preparing Ammunition Data Cards (ADCs) in accordance with MIL-STD-1168 and the Worldwide Ammunition-data Repository Program (WARP). It specifies criteria for lot number assignment, traceability of energetic materials and hardware components, and documentation standards like Certificates of Conformance. The document details the input process for ADCs in WARP, including sample and production lot submissions, government review and approval via agencies like DCMA, and automated email notifications. It also provides access procedures for WARP through the Munitions History Program (MHP), distinguishing between users with and without CAC/AKO accounts, and emphasizes the use of DoD-approved digital certificates. Contractors are required to include hard copies of ADCs with shipments and to notify System Administrators of new contracts within 30 days. The overarching purpose is to ensure comprehensive traceability, accuracy, and standardization of ammunition data within federal government defense programs.

The Ammunition Data Card (ADC) Master (Rev 16) serves as a critical "birth certificate" for ammunition lots, detailing essential information for malfunction investigation and reclassification. This document outlines the required fields for an ADC, including National Stock Number (NSN), nomenclature, lot number, contractor, quantity, packing, contract details, drawing numbers, specifications, production and inspection dates, weights, explosive data, test samples, and shipping information. It also mandates a comprehensive list of all components, from raw materials to explosive subassemblies, with traceability information. The ADC includes sections for remarks, such as delivery order numbers and serial number ranges for lots, samples, retains, rejects, and overage units. Additionally, it requires documentation of all approved waivers and deviations, with brief descriptions. The document emphasizes the importance of accurate and complete information for safety and operational purposes, providing guidance on accessing the Worldwide Ammunition Repository Program (WARP) and its future authentication changes.