In-situ AM-2 Aluminum Mat Repair
ID: N24A-T002Type: Phase I
Overview

Topic

In-situ AM-2 Aluminum Mat Repair

Agency

Department of DefenseN/A

Program

Type: STTRPhase: Phase IYear: 2024
Timeline
  1. 1
    Release Nov 29, 2023 12:00 AM
  2. 2
    Open Jan 3, 2024 12:00 AM
  3. 3
    Next Submission Due Feb 21, 2024 12:00 AM
  4. 4
    Close Feb 21, 2024 12:00 AM
Description

The Department of Defense (DOD) is seeking proposals for the topic of "In-situ AM-2 Aluminum Mat Repair" as part of their Small Business Technology Transfer (STTR) Phase I program. The objective is to evaluate the implementation of a novel repair technique for AM-2 aluminum matting in-situ. The research aims to analyze the repair effectiveness by comparing virgin AM-2 specimens to artificially damaged and repaired specimens in terms of mechanical performance.

Rapid deployment of Expeditionary Airfields (EAF) is crucial for military transportation and sustained presence across multiple theaters worldwide. The use of aluminum matting, specifically EAF AM-2 matting, is essential for successful landings in various soil environments. However, significant structural damage often requires the matting to be shipped back to a refurbishment facility. The goal of this research is to enhance the repair and refurbishment capability of EAF AM-2 aluminum matting, with a focus on on-site repair of holes and cracks.

The research should consider factors such as fuel/power consumption, time to repair, and comparable mechanical properties to undamaged AM-2 matting. The Phase I effort involves providing a conceptual design for the repair process, proving feasibility through analysis and lab demonstrations, and optimizing processing parameters for different hole and crack sizes. Phase II includes demonstrating prototype performance with full-scale AM-2 matting, estimating costs, and conducting failure analysis and service life assessment. Phase III focuses on assessing repair/refurbishment costs and logistics for fielding.

The potential impacts of this research extend beyond military applications. Any aluminum paneling or matting used in commercial systems, such as train stiffener walls, aircraft fuselage paneling, and building materials, can be repaired without having to replace or remove the part from the structure or system.

The solicitation is closed, and more information can be found on the Defense SBIR/STTR website.

Files
No associated files provided.
Similar Opportunities
DOD SBIR 24.4 Annual - Ruggedized Additive Mobile Manufacturing Unit (RAMMU)
Active
Department of Defense
The Department of Defense (DOD) is seeking proposals for the development of a Ruggedized Additive Mobile Manufacturing Unit (RAMMU) as part of their SBIR 24.4 Annual solicitation. The objective of this topic is to use additive manufacturing in a deployed environment to decrease downtime for foreign and non-standard weapons parts, motor pool parts, and dental accessories. The RAMMU should be able to print different types of materials, including metal, plastics, polys, and steel, while keeping the container below a 10Klbs threshold. It should be a standalone unit with the ability to connect into forward operating bases' power. The system must be easy to use with plug and play capability and should not rely on WIFI, Bluetooth, or the internet for updates or services. In Phase I, a feasibility study will be conducted to assess the options that satisfy the requirements. The study should investigate all options that meet or exceed the minimum performance parameters and recommend the best option. Phase II involves developing, installing, and demonstrating a prototype system on a deployable platform under challenging conditions. The potential impact of this technology is significant, as it can be used in various military applications to reduce the time required to make weapons operational. The system aims to achieve operational usage within 24 hours of a broken part. The project duration is not specified, but the solicitation is open until March 31, 2025. For more information and to submit proposals, visit the DOD SBIR 24.4 Annual page on the Defense SBIR/STTR Opportunities website.
DOD SBIR 24.4 Annual - Automated Functional Grading of Materials for Directed Energy Deposition Additive Manufacturing
Active
Department of Defense
The Department of Defense (DOD) is seeking proposals for the development of software for automated functional grading of materials in directed energy deposition additive manufacturing. This research topic aims to enable the production of complex, multi-material munitions with enhanced lethality. The software should allow for the creation of functionally graded materials (FGMs) by generating tool paths for multi-material grading in at least three directions. The software should be capable of accepting user inputted gradients for combinations of at least four metals simultaneously. In Phase I, a proof-of-concept software should be developed to print FGMs on a directed energy deposition additive manufacturing printer. The software should be able to accept user-generated gradients and demonstrate control over changing the mixing of metals. Materials characterization should be performed to verify the chemistry of the deposited gradient. In Phase II, the software should be expanded into a prototype capability, allowing for user-defined material grading using up to four metals simultaneously. Graded test coupons should be fabricated in multiple orientations, and a demonstration part containing a functionally graded material should be generated. Materials characterization should be performed for each coupon. The development of this software will greatly increase manufacturing capability and potentially help increase widespread adoption of directed energy deposition additive manufacturing technology. The military and civilian sectors, including manufacturing research, aerospace, mining, power, tool manufacturing, and medical applications, would benefit from this technology. The solicitation is open until March 31, 2025. For more information, visit the [solicitation link](https://www.sbir.gov/node/2651311).
DOD SBIR 24.4 Annual - Multisystem Mobile Corrosion Unit
Active
Department of Defense
The Department of Defense (DOD) is seeking proposals for a research topic titled "Multisystem Mobile Corrosion Unit" as part of their SBIR program. The objective of this topic is to develop a deployable solution for the Army's major corrosion issue, allowing for repairs in austere environments while in the field. The solution should include capabilities such as laser ablation, corrosion preventative coating application, cold spray, plasma blast, welding, and more. The project will consist of two phases, with Phase I accepting proposals for up to $250,000 for a 6-month period to develop a proof-of-concept prototype. Phase II will involve developing a deployment-ready multisystem corrosion unit. The technology has potential applications in industries such as automotive, aircraft, construction, agriculture, and power and energy. The project duration is not specified, and interested parties can find more information and submit proposals on the DOD SBIR website.
DOD SBIR 24.4 Annual - Advanced Manufacturing for Common Launch Container
Active
Department of Defense
The Department of Defense (DOD) is seeking proposals for the topic of "Advanced Manufacturing for Common Launch Container" as part of their SBIR 24.4 Annual solicitation. The objective of this topic is to develop applied research towards an innovative capability to use advanced manufacturing and iterative design to enable a Common Launch Container to meet military specification requirements for storage, transportation, and munition launch. The technology within this topic is restricted under the International Traffic in Arms Regulation (ITAR), and offerors must disclose any proposed use of foreign nationals and their country of origin. The research should address the development of an iterative design process and advanced manufacturing to design and validate a munition container for transportation, storage, and launch. The system should be designed to launch the munition at 12-18 feet per second from the pallet on the cargo ramp or pallet in free flight after cargo drop. The feasibility study in Phase I should investigate all options that meet or exceed the minimum performance parameters specified and recommend the option that best achieves the objective. Phase II involves developing, installing, and demonstrating a prototype system on a SOCOM aircraft. The potential impacts of this research include enabling rapid and iterative manufacturing processes for a broad range of military applications. The advanced manufacturing and modular design will be critical to all services where rapid iteration and production are needed. The system could be selected for production or follow-on iterations for future applications. The project duration is not specified, but the solicitation is open until March 31, 2025. More details and the application process can be found on the DOD SBIR 24.4 topic page on the Defense SBIR/STTR website.
DOD SBIR 24.4 Annual - Advanced Manufacturing for Common Launch Container
Active
Department of Defense
The Department of Defense (DOD) is seeking proposals for the topic of "Advanced Manufacturing for Common Launch Container" as part of the SBIR 24.4 Annual solicitation. The objective of this topic is to develop applied research towards an innovative capability to use advanced manufacturing and iterative design to enable a Common Launch Container to meet military specification requirements for storage, transportation, and munition launch. The technology within this topic is restricted under the International Traffic in Arms Regulation (ITAR), and offerors must disclose any proposed use of foreign nationals and their country of origin. The research should address the development of an iterative design process and advanced manufacturing to design and validate a munition container for transportation, storage, and launch. The system should be designed to launch the munition at 12-18 feet per second from the pallet on the cargo ramp or pallet in free flight after cargo drop. The feasibility study in Phase I should investigate all options that meet or exceed the minimum performance parameters specified and recommend the option that best achieves the objective. Phase II involves developing, installing, and demonstrating a prototype system on a SOCOM aircraft. The system could have broad military applications where rapid iteration and production are needed, and it may be selected for production or follow-on iterations for future applications. The project duration is not specified, but the solicitation is open until March 31, 2025. More details and the application process can be found on the DOD SBIR 24.4 topic page.