Waveguide Interface Plate Silicon Wafer
ID: RFP364767Type: Solicitation
Overview

Buyer

ENERGY, DEPARTMENT OFENERGY, DEPARTMENT OFFERMILAB - DOE CONTRACTORBatavia, IL, 60510, USA

NAICS

Semiconductor and Related Device Manufacturing (334413)

PSC

GENERAL SCIENCE & TECHNOLOGY R&D SVCS; GENERAL SCIENCE & TECHNOLOGY; EXPERIMENTAL DEVELOPMENT (AJ13)
Timeline
    Description

    The Department of Energy, through Fermilab, is seeking proposals for the procurement of Waveguide Interface Plate Silicon Wafer assemblies as part of the Cosmic Microwave Background Stage 4 (CMB-S4) project. The objective is to produce over 2,000 optical coupling wafers over a four-year period, with an initial requirement for four prototype wafers manufactured from 6-inch diameter Silicon-On-Insulator (SOI) wafers. These wafers are critical for advanced astronomical instrumentation, emphasizing the importance of precision in fabrication processes such as Deep Reactive-Ion Etching (DRIE) and photolithography. Proposals are due by January 7, 2025, with the contract period extending to December 30, 2025. Interested vendors should contact Sharon Duchaj at sduchaj@fnal.gov or 630-840-8693 for further details.

    Point(s) of Contact
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    Posted
    The Fermi National Accelerator Laboratory (Fermilab) has issued a Request for Proposal (RFP) for the procurement of Waveguide Interface Plate Silicon Wafer assemblies. The RFP, numbered 364767, is managed by the Fermi Research Alliance, LLC for the U.S. Department of Energy Office of Science. Proposals are due by January 7, 2025, with a contract period extending to December 30, 2025. The evaluation process emphasizes both cost and non-cost factors, prioritizing technical proposals, past experience, management control plans, and schedule adherence. Vendors must demonstrate their capabilities through relevant past projects and quality assurance documentation, as well as provide supporting documentation to ensure timely delivery. In addition, submissions must include completed forms such as SARC (Subcontractor Annual Representations & Certifications) and PUR-466 (Proposal Certifications). The solicitation details terms and conditions accessible via Fermilab's website. All inquiries regarding the proposal should be directed to Procurement Specialist Sharon L. Duchaj. This RFP signifies Fermilab's commitment to acquiring specialized technical products in alignment with its operational capabilities and governmental oversight requirements.
    The Fermi Research Alliance (FRA) General Terms and Conditions detail the contractual framework for commercial products and services relating to operation under a prime contract with the Department of Energy. The document stipulates the fundamental definitions, roles, and obligations of the FRA and subcontractors, emphasizing the independent status of the subcontractor and the conditions for assignment and acceptance of the subcontract. Major sections cover performance standards, payment procedures, inspection rights, changes or modifications to the subcontract, indemnification and liability clauses, and warranty requirements. The text strengthens compliance with relevant regulations and highlights the need for maintaining licenses and safety standards. It establishes protocols for risk management, including the assumption of risk until final acceptance and theft reporting. It encompasses provisions for dispute resolutions, including mediation and arbitration, and mandates adherence to applicable laws. Additionally, specific government flow-down clauses outlined ensure enforceability of federal acquisition regulations across all tiers of subcontractors. This document serves as a comprehensive guideline to ensure smooth operational, financial, and legal undertakings in contracts involving the FRA and its subcontractors, facilitating accountable public procurement processes.
    The document outlines the Proposal Certifications (PUR-466) for submissions to the Fermi Research Alliance, LLC, detailing requirements for various proposal values. It specifies different certifications needed for proposals exceeding $10,000, $150,000, and $500,000, emphasizing compliance with regulations regarding export control, Buy American provisions, contractor responsibility, and intellectual property rights. Each section necessitates comprehensive information from offerors, such as points of contact, compliance with the Buy American Act, and certifications relating to independent price determination, lobbying activities, and trafficking in persons compliance plans. Offerors must ensure accurate representation of their legal and financial standing, including tax compliance and any relevant criminal background. The document includes instructions for identifying proprietary data and provides mechanisms for requesting exceptions to the outlined rules. It emphasizes the importance of integrity in the contracting process and the need for thorough evaluation of supplier capabilities and legal responsibilities. Overall, this proposal certification framework underscores the federal government's accountability standards in procurement processes.
    Request for Proposal (RFP) 364767 details a procurement requirement for four prototype LAT MF waveguide interface plates manufactured from 6-inch diameter silicon Silicon-On-Insulator (SOI) wafers. The document specifies the need for a quantity of four units, each listed with a unit of measure (UOM) as "EACH." While the file includes categories for pricing per unit and total costs, specific monetary values and lead times in weeks are not provided here. The purpose of this RFP centers around the acquisition of cutting-edge materials necessary for advanced technological applications, aligning with governmental objectives to enhance research and development capacity. Domestically, such initiatives reflect a growing emphasis on innovation and competitiveness in the tech sector. This concise document provides essential procurement details necessary for potential contractors aiming to respond to the proposal.
    The document CMBS4-doc-829-v2 outlines the specifications for the Prototype Large Aperture Telescope Mid-Frequency (LAT MF) optical coupling wafers within the Cosmic Microwave Background Stage 4 (CMB-S4) project. It covers fabrication recommendations, tolerances, and defect criteria essential for the successful production of these wafers, which are integral to the project’s objectives. Key sections include detailed guidelines for the fabrication processes of critical components such as Choke, Waveguide Interface Plate (WIP), and Backshort, with precise depth measurements and manufacturing instructions. Tolerancing standards specify the allowable deviations for critical features and emphasize the importance of cleanliness and defect-free surfaces. The document also highlights necessary quality checks and the appropriate handling methods for shipping the wafers, ensuring their integrity during transportation. Overall, this comprehensive specification serves as a crucial reference for manufacturers involved in the CMB-S4 project, ensuring that all produced components meet the stringent requirements necessary for optimal functionality in scientific applications related to cosmic microwave observations.
    The document outlines the specifications for the prototype Large Aperture Telescope Mid-Frequency (LAT MF) waveguide interface plate optical coupling wafers intended for the CMB-S4 project. It details the purpose, scope, and material specifications necessary for fabrication, emphasizing the importance of precise wafer dimensions and tolerances, with each wafer type (choke, waveguide interface plate, and backshort) derived from Silicon on Insulator (SOI) wafers. Key processes such as photolithography, deep reactive-ion etching (DRIE), and reactive-ion etching (RIE) are described, alongside recommended practices to mitigate defects and ensure quality assurance. The document also includes historical references and previously used tools pertinent to the wafer fabrication process. Shipping specifications detail requirements for packaging, aiming to maintain wafer integrity. Overall, this document serves as a technical guide for fabricators and stakeholders involved in the CMB-S4 project, addressing critical design and manufacturing elements to ensure successful outcomes for advanced astronomical instrumentation.
    The CMB-S4 project is a next-generation ground-based cosmic microwave background experiment requiring the production of over 2,000 optical coupling wafers (OCWs) over approximately four years. Key components of the OCWs include the choke, waveguide interface plate (WIP), and backshort, with an expected output of around 500 OCWs per year. Vendors must have prior experience in Deep Reactive-Ion Etching (DRIE) of 150 mm SOI wafers to depths of approximately 500 microns, along with the necessary machinery for photolithography, reactive ion etching, and sputtering processes. As part of the proposal, vendors are tasked with developing a fabrication process and producing four prototype CMB-S4 LAT MF WIP wafers that comply with specified criteria outlined in the related documentation. The project includes weekly status meetings with the technical team at Fermilab to monitor progress and address any issues. This document outlines the requirements needed for vendors to participate in the RFP process, emphasizing the technical capabilities and collaboration necessary for successful project execution.
    The document CMBS4-doc-1074v1 details the Acceptance Criteria List (ACL) for the WIP, LAT MF Coupling Wafer under the CMB-S4 project. Authored by Jessica Aguilar, the draft focuses on establishing a standardized evaluation matrix for supplier management, assessing various attributes related to cost, purchase orders, part complexity, and lead times. The matrix generates a 'Level of Care' score, categorizing it as 'Low,' which determines the necessary approval procedures for the project. The document outlines a structured verification and testing process for ensuring product compliance, specifying characteristics to be evaluated by designated personnel. Additionally, it includes essential approval signatures from relevant project roles and establishes documentation protocols, ensuring formal procedures are followed before product acceptance. Contextually, this document aligns with government RFPs and grants by institutionalizing quality assurance practices and oversight for federally financed projects, ensuring accountability and compliance with specified standards. Overall, it provides a systematic framework for managing supplier relationships and maintaining high-quality standards in project deliverables.
    The Subcontractor Annual Representations & Certifications (SARC) form is a critical document issued by Fermi Research Alliance, LLC, aimed at ensuring compliance with federal procurement regulations for contractors and subcontractors involved in U.S. Government contracts. This form is structured into multiple sections, requiring offerors to provide comprehensive business information, ownership status, classifications as large or small businesses, and various certifications pertaining to executive compensation, accounting systems, and adherence to export/import laws. It mandates that entities disclose their business structure, affiliations, and any applicable diversity classifications. Furthermore, offerors must certify their responsibility regarding financial resources, adherence to labor laws, and limits on subcontracting practices. The document emphasizes timely communication with FRA regarding any changes in status or submitted information, illustrating the rigorous governance framework surrounding federal contracting. By signing this document, offerors acknowledge their commitment to compliance and confidentiality regarding FRA's information, reinforcing the importance of legal and ethical standards in government contracts. This form underlines the necessity for thorough documentation and diligence in the federal procurement process to enhance transparency and accountability.
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