SBIROpen

Overlay/Bond Coatings that Resist Hot Corrosion in Navy Gas Turbines

Solicitation ID26.BZ
Agency
DOD
NAVY
Deadline
Jun 3, 2026
20 days left
Posted Date
Apr 13, 2026
Classification
SBIR
Phase: BOTH

SBIR Opportunity Analysis

The Department of the Navy is seeking an SBIR solution to develop overlay or bond coatings and an integrated computational materials engineering model that can resist hot corrosion, oxidation, and stress corrosion cracking in marine gas turbines. The work centers on understanding corrosion mechanisms in the 500°-550°C range, correlating the effects of salts, sulfur compounds, and stress, and producing coatings and predictive tools that extend service life in naval propulsion systems. Phase I calls for a short-term high-temperature feasibility test and initial ICME model development, while later phases expand to thermal barrier coating compatibility, commercial coating processes, burner-rig or similar testing, and eventual engine-component demonstration. The opportunity is open under solicitation DON26BZ01-NV028 / 26.BZ, with applications due by 2026-06-03 at 16:00 UTC.

SBIR Documents

1 Files
1776211345081.pdf
PDF57 KBMay 11, 2026
AI Summary
The DON26BZ01-NV028 project aims to develop advanced overlay or bond coatings and a predictive model to combat hot corrosion, oxidation, and degradation in U.S. Navy marine gas turbines. Current engines suffer premature failures due to hot corrosion, stress corrosion cracking, and poor coating quality, particularly in non-line-of-sight areas. The objective is to create new coatings resistant to these issues by integrating computational material engineering (ICME). Phase I focuses on understanding corrosion mechanisms, especially stress corrosion cracking (SCC) at 500°-550°C, and initiating the ICME model framework. Phase II expands the ICME framework to include thermal barrier coating (TBC) compatibility, optimizing corrosion resistance to SCC, and developing a predictive model. Phase III involves further maturing the ICME model, testing TBC systems on Navy engines, and exploring dual-use applications for commercial vessels, ultimately improving the longevity and efficiency of gas turbine engines in marine environments.

Related SBIR/STTR Opportunities

Opportunity Snapshot

Source SystemOfficial Link
Program Type
SBIR - BOTH
Agency
DOD / NAVY

Key Dates

Release DateApr 13, 2026
Open DateMay 6, 2026
Application DueJun 3, 2026
Close DateJun 3, 2026